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0207 Form # CC-302-19

Part # 62780

Crathco

®

Powdered Beverage Dispensers

Service Manual

for

PIC 1, 2, 3, 4, 5, 6

PSD 1, 2, 3, 4, 5, 6

PIC 23A, PIC33A, PIC43A, PIC5W

© Grindmaster Corporation™, 1996
PRINTED IN USA

T

ABLE OF

C

ONTENTS

Prior authorization must be obtained from
Grindmaster Corporation™ for all warranty claims.

Warning Labels....................................... 2
Installation.............................................. 4
Start up Procedures................................. 4
How To Dispense Cappuccino.................. 5
Adjustments............................................ 5
Cleaning.................................................. 7
Preventative Maintenance ..................... 11
Service

Light Bulbs................................... 12
Draining the Tank .......................12
Shipment Preparation .................12
Whipper Motors .........................13
Dump Valves .............................. 14
Grommets .................................. 14
Water Tank ............................... 14
Inlet Valve ................................. 16
Thermistor ................................ 17
Auger Motors ............................ 18
Blower Motor ............................ 18
Controller .................................. 18
Heater Relay ......................... ... 18
Transformer .............................. 18
Soluble Conversion .................. 19

Troubleshooting..................................... 20
Exploded Views......................................22
Wiring Diagram............................. ........50

Grindmaster Corporation™

4003 Collins Lane
Louisville, Kentucky 40245 USA
(502) 425-4776
(800) 695-4500

(USA and Canada only)

(800) 568-5715

(Technical Service only)

FAX: (502) 425-4664
www.grindmaster.com

PIC 33A

PIC 1

PIC 2

PIC 5

PIC 6

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Содержание PIC 1

Страница 1: ...justments 5 Cleaning 7 Preventative Maintenance 11 Service Light Bulbs 12 Draining the Tank 12 Shipment Preparation 12 Whipper Motors 13 Dump Valves 14 Grommets 14 Water Tank 14 Inlet Valve 16 Thermis...

Страница 2: ...ot water Will cause burns and or personal injury Must have five gallon heat resistant container to catch hot water Hot water may splash Do not attempt to stop hot water once it begins flowing Replace...

Страница 3: ...e outside on the back of the dispenser Part 61326 Located on the outside on the left of the dispenser Part 61325 Located on the drain hose inside the dispenser Crathco Powdered Beverage Dispensers Pag...

Страница 4: ...the water supply on a Minimum water pressure to the machine 20 psi b Maximum water pressure to the machine 100 psi 5 Plug the power cord into a proper electrical outlet 6 Turn the power switch to the...

Страница 5: ...by placing an empty cup under the desired dispense nozzle then press and release the dispense switch The machine will dispense the preprogrammed portion size 6 If the portion size is incorrect repeat...

Страница 6: ...he upper splash panel on the front of the machine by removing the four Phillips head screws 4 Locate the thermostat adjustment dial on the control board s 5 To adjust the temperature of the water bein...

Страница 7: ...OCKWISE TO DECREASE STRENGTH Cleaning CAUTION When cleaning the unit do not use cleansers liquid bleach powders or any other substance that contains chlorine These products promote corrosion of stainl...

Страница 8: ...ver and empty hopper contents 4 Pull off the elbow 5 Remove the auger pinwheel by pulling it forward while stretching out the sides of the hopper Figure G 6 Remove the drivelink and washer at the rear...

Страница 9: ...e dispense elbow in the UP position 8 Fill the hopper with product and replace the cover 9 Reinstall the hopper into the machine making sure it is properly positioned inside the notches under the hopp...

Страница 10: ...steam plenum tray 4 Replace cover plate 5 Replace hoppers and turn elbows down to the dispense position Weekly Cleaning cont Page 10 Crathco Powdered Beverage Dispensers Reassembling the Hoppers PIC 4...

Страница 11: ...l whipper shaft o rings from each dispense head 10 Remove the two screws from each whipper base and save the screws Discard the old whipper base and slinger washer and replace with the new parts in th...

Страница 12: ...re M Refer to serial tag to verify model number of your machine WARNING Disconnect machine from branch electrical supply before changing the lightbulb NOTE PIC2 3 4 uses a F8T5 12 8 watt replacement b...

Страница 13: ...technician 1 Turn the power switch to the OFF position 2 Drain the water tank refer to instructions on page 12 Do not replace the drain hose plug and clamp until further instructed 3 Turn the power s...

Страница 14: ...p valve bracket Figure U Figure X Figure W Figure V Replacing Water Tank on Machines with Serial 339304 and Lower Refer to Figures Y Z AA 1 Switch off and unplug unit disconnect from water supply and...

Страница 15: ...53 thermal probe water probe and vent fittings in new tank cover 61842 as shown in sketch below 12 Place tank gasket 61844 over top of new tank 61841 aligning holes with studs and lower new tank cover...

Страница 16: ...DD Figure EE Figure FF Page 16 Crathco Powdered Beverage Dispensers Removal of Water Tank on Machines with Serial 339305UK and Higher 1 Disconnect power 2 Drain tank see page 12 3 Remove machine lid...

Страница 17: ...nt Figure MM Figure JJ Figure KK Figure LL Figure MM THERMISTOR CURVE C F RESISTANCE OHMS C F RESISTANCE OHMS 0 32 16325 60 140 1244 5 41 12697 65 149 1041 10 50 9951 70 158 875 15 59 7856 75 167 740...

Страница 18: ...Remove fan Figure PP 8 Disconnect wires 9 Replace motor as needed Figure PP Removal of Controller 1 Disconnect power 2 Remove front access panels 3 Carefully remove connectors from controller Do not...

Страница 19: ...Crathco Powdered Beverage Dispensers Page 19...

Страница 20: ...Verify blade is in place Replace if broken or missing Drink is too weak or strong Refer to Drink Strength Adjustment section page 6 Drink is too hot or cold Refer to Thermostat Adjustment section pag...

Страница 21: ...machine is turned on Reset machine power off then on If THERM FAIL light is flashing Reset machine power OFF then ON If green ready light does not turn off after 10 seconds then Check thermistor conne...

Страница 22: ...Page 22 Crathco Powdered Beverage Dispensers PIC 1 Chassis Parts units with serial numbers beginning with L 63493 63493 63493...

Страница 23: ...PIC 1 Hopper Bracket units with serial numbers beginning with L Crathco Powdered Beverage Dispensers Page 23...

Страница 24: ...PIC 1 Door Assembly units with serial numbers beginning with L Page 24 Crathco Powdered Beverage Dispensers...

Страница 25: ...Crathco Powdered Beverage Dispensers Page 25 PIC 1 Tank Assembly units with serial numbers beginning with L or T 71610 REPAIR KIT FOR DUMP VALVE 61365 DUMP VALVE O RING...

Страница 26: ...Page 26 Crathco Powdered Beverage Dispensers PIC 1 Chassis Parts units with serial numbers beginning with T 63493 63493 63493...

Страница 27: ...PIC 1 Hopper Bracket units with serial numbers beginning with T Crathco Powdered Beverage Dispensers Page 27...

Страница 28: ...PIC 1 Door Assembly units with serial numbers beginning with T Page 28 Crathco Powdered Beverage Dispensers...

Страница 29: ...Crathco Powdered Beverage Dispensers Page 29 PIC 2 3 Chassis Parts...

Страница 30: ...PIC 2 3 Hopper Bracket Page 30 Crathco Powdered Beverage Dispensers...

Страница 31: ...Crathco Powdered Beverage Dispensers Page 31 PIC 2 3 Tank Assembly...

Страница 32: ...PIC 2 3 Door Assembly Page 32 Crathco Powdered Beverage Dispensers...

Страница 33: ...Crathco Powdered Beverage Dispensers Page 33 PIC 4 Chassis Parts 63493...

Страница 34: ...PIC 4 Control Bracket Assembly Lid Base Page 34 Crathco Powdered Beverage Dispensers...

Страница 35: ...Crathco Powdered Beverage Dispensers Page 35 PIC43A Control Bracket Assembly...

Страница 36: ...er 16 61523 Whipper Base Assy 17 60741 O Ring 2 014 18 07023 04 Screw 6 32x1 4 PH BD M S SS 19 62395 Chamber Whipper 20 61127 O RING 335 ID X 079 CS 21 61847 1 Nut Switch for 61847 22 61242 Label Flus...

Страница 37: ...wdered Beverage Dispensers Page 37 PIC 4 Hopper 62639 Hopper Assy 5 5 PIC4 use for sugar based powders 62640 Hopper Assy 11 PIC4 use for sugar based powders 63078 Hopper Assy 5 5 PIC4 SOL use for solu...

Страница 38: ...DUE 7XELQJ 6LOLFRQH 7XELQJ 6LOLFRQH 7XELQJ 6LOLFRQH HFDO 7DQN UDLQ RVH 7DQN LG VVHPEO 7 0 12 3 57 12 6 5 37 21 RYHU 3 HOGHG 7DQN LG 3UREH 7KHUPLVWRU OHPHQW 187 137 5 66 QWHU 7LWOH 352 3 7 67 7 7 03 0...

Страница 39: ...Crathco Powdered Beverage Dispensers Page 39 PIC 4 Door Assembly...

Страница 40: ...PIC 4 Final Assembly Page 40 Crathco Powdered Beverage Dispensers...

Страница 41: ...Crathco Powdered Beverage Dispensers Page 41 PIC 5 Casing Assembly Part 62813 PIC 5 Base Assembly Part 62819 63493...

Страница 42: ...ispns PIC5 6 No Wafer 3 62884 Door Brkt Wldmt 4 62904 Cover PIC5 Graphic 5 62905 Graphic PIC5 6 62856 Decal 2 3 Full PIC5 6 7 62847 Panel Dispense Switch Cvr 8 61479 STRAIN RELIEF HEYCO 9 61303 Screw...

Страница 43: ...61247 Label Power On Light PIC 19 61248 Label Ready Light PIC 20 61889 Label PWR ON OFF PIC 21 63496 Lamp Red w Leads 22 63495 Lamp Green w Leads ITEM NO PART NO DESCRIPTION 23 60381 Rivnut 6 32 ALS4...

Страница 44: ...Page 44 Crathco Powdered Beverage Dispensers W...

Страница 45: ...256 Leg 4 Plastic 17 71160 Clip Syphon Hose w Blk Adhsv 18 62835 Tee 1 25 19 62845 2 TUBING 1 1 4X14 LONG FLEX 20 62845 1 TUBING 1 1 4X14 LONG FLEX 21 62845 3 TUBING 1 1 4X14 LONG FLEX ITEM NO PART NO...

Страница 46: ...Page 46 Crathco Powdered Beverage Dispensers PIC 6 Casing Assembly Part 62872 PIC 6 Lid Assembly Part 62874 PIC 6 Base Assembly Part 62876 63493...

Страница 47: ...ecal 2 3 Full PIC5 6 16 60394 Bushing Snap 7 8 OD x 3 4 17 71129 NUT 8 32 KEPS SS 18 70426 TERM 1 4F INS QD 18 22 GA 19 62937 Fixture Circle Fluor w Lamp 22W 20 61327 Decal Light Replace 7 6 11 3 3 5...

Страница 48: ...9 Label PWR ON OFF PIC 21 63496 Lamp Red w Leads 22 63495 Lamp Green w Leads 23 60381 Rivnut 6 32 ALS4 632 80 ITEM NO PART NO DESCRIPTION 24 61250 Washer 8 Split Lock 25 62891 Harness Hopper Brkt PIC5...

Страница 49: ...Crathco Powdered Beverage Dispensers Page 49 PIC 6 Final Assembly 62917 62922 Drain Grid PIC6 62992 62981 62914...

Страница 50: ...Page 50 Crathco Powdered Beverage Dispensers PIC 1 120V and 120 240V Q Model Wiring...

Страница 51: ...Crathco Powdered Beverage Dispensers Page 51 PIC 1 230V E Model Wiring...

Страница 52: ...Page 52 Crathco Powdered Beverage Dispensers PIC1KE or PIC1KAE 230V E Model Wiring...

Страница 53: ...Crathco Powdered Beverage Dispensers Page 53 PIC1K or PIC1KA 120 120 240 Q Model Wiring...

Страница 54: ...Page 54 Crathco Powdered Beverage Dispensers PIC1KAEW or PIC1KEW Wiring...

Страница 55: ...Crathco Powdered Beverage Dispensers Page 55 CAP1AE or CAP1E 230V E Model Wiring...

Страница 56: ...Page 56 Crathco Powdered Beverage Dispensers PIC 2 3 120 120 240V Q Model Wiring...

Страница 57: ...Crathco Powdered Beverage Dispensers Page 57 PIC 23A PIC33A 120 120 240V Q Model with 3 Portion Touch Pads...

Страница 58: ...Page 58 Crathco Powdered Beverage Dispensers PIC33AE 230V CE Model Wiring with 3 Portion Touch Pads...

Страница 59: ...Crathco Powdered Beverage Dispensers Page 59 PIC 2 3 100 200V J Model Wiring...

Страница 60: ...Page 60 Crathco Powdered Beverage Dispensers PIC23A PIC33A 100 200V J Model Wiring with 3 Portion Touch Pads...

Страница 61: ...Crathco Powdered Beverage Dispensers Page 61 PIC3E or PIC3AE 230 240VAC 50 60Hz Model Wiring with Remote Portion Control...

Страница 62: ...Page 62 Crathco Powdered Beverage Dispensers PIC 4 Wiring...

Страница 63: ...Crathco Powdered Beverage Dispensers Page 63 PIC43A 120V PIC43AQ 120 240V Wiring...

Страница 64: ...PIC43AZ and PIC43AWZ Model Wiring with 3 Portion Touchpad Page 64 Crathco Powdered Beverage Dispensers...

Страница 65: ...Crathco Powdered Beverage Dispensers Page 65 PIC4Z PIC4AZ PIC4WZ PIC4AWZ 240V Model Wiring...

Страница 66: ...PIC 5 6 Wiring Page 66 Crathco Powdered Beverage Dispensers...

Страница 67: ...Crathco Powdered Beverage Dispensers Page 67...

Страница 68: ...verage Dispensers Crathco Cold and Frozen Beverage Dispensers AMW Coffee and Tea Systems Tel 502 425 4776 Fax 502 425 4664 1 800 695 4500 USA Canada only P O Box 35020 Louisville KY 40232 USA www grin...

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