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7

In  the  event  of  an  overtemperature,  the  source  of  this 
condition  should  be  determined  and  rectifi ed  immediately. 
Thermal  protection  shall  not  be  used  as  a  motor  overload 
device. A separate motor overload device must be provided 
in  accordance  with  NEC  codes. 

DO  NOT  LET  THE 

PUMP  CYCLE  OR  RUN  IF AN  OVERLOAD  CONDITION 
OCCURS!

Moisture  Sensors:  (Optional)  -

  A  normally  open  (N/O) 

detector  is  installed  in  the  pump  seal  chamber  which  will 
detect  any  moisture  present.  It  is  recommended  that  this 
detector be connected in series to an alarm device or the 
motor starter coil to alert the operator that a moisture detect 
has occurred. In the event of a moisture detect, check the 
individual  moisture  sensor  probe  leads  for  continuity,  (∞ 
resistance  =  no  moisture  )  and  the  junction  box/control 
box  for  moisture  content.  This  situations  may  induce  a 
false  signal  in  the  moisture  detecting  circuit.  If  none  of 
the  above  tests  prove  conclusive,  the  pump(s)  should  be 
pulled and the source of the failure identifi ed and repaired. 

IF A MOISTURE DETECT HAS OCCURRED SCHEDULE 
MAINTENANCE AS SOON AS POSSIBLE.

Wire Size - 

If additional cord is required consult a qualifi ed 

electrician for proper wire size.

CORD CONNECTIONS:

 (Except 5002L & 5022L)

Power/Control Cord-

 Insert female end of cord plug into 

housing bore aligning alignment mark with hole in terminal 
block see Figure 2. Tighten bolts on compression fl ange 
until fl ush with motor housing.

SERVICE:

Lubrication:

Anytime the pump is removed from operation, the cooling 
oil in the motor housing (10) should be checked visually for 
oil level and contamination.

Checking Oil:
Motor  Housing  -

  To  check  oil,  set  unit  upright.  Remove 

pipe  plug  (36)  from  motor  housing  (10).  With  a  fl ashlight, 
visually  inspect  the  oil  in  the  motor  housing  (10)  to  make 
sure it is clean and clear, light amber in color and free from 
suspended particles. Milky white oil indicates the presence 
of  water.  Oil  level  should  be  just  above  the  motor  when 
pump is in vertical position.

Testing Oil:
1.) 

Place pump on it’s side, remove pipe plug (36), from

 

motor housing (10) and drain oil into a clean, dry 

 

container.

2.)

  Check oil for contamination using an oil tester with a

 

range to 30 Kilovolts breakdown.

3.) 

If oil is found to be clean and uncontaminated

 

(measuring above 15 KV. breakdown), refi ll the motor

 

housing as per section “

Replacing Oil

”.

4.) 

If oil is found to be dirty or contaminated (or measures

 

below 15 KV. breakdown), the pump must be 

 

carefully inspected for leaks at the shaft seals (5) 

 

(40), cord assemblies (49, 50, 15, 16) , square 

 

rings (8), (14), (29) and pipe plugs, (36) before 

 

refi lling with oil. To locate the leak, perform a pressure

 

test as per section “

Pressure Test

”. After leak is 

 

repaired, dispose of old oil properly, and refi ll with new

 

oil as per section  “

Replacing Oil

”.

Replacing Oil:
Motor Housing - 

Drain all oil from motor housing 

and dispose of properly per Local and Environmental 
Standards. Set unit upright and refi ll with new cooling 
oil as per Table 1 (see parts list for amount). Fill to just 
above motor as an air space must remain in the top of 
the motor housing to compensate for oil expansion. Apply 
pipe thread compound to threads of pipe plug (36) then 
assemble to motor housing (10).

Seal Chamber -

 Drain all oil from seal chamber and 

dispose of properlt per Local and Environmental 
Standards. Set unit on its side, with plug (36) upward, and 
refi ll with new oil as per Table 1 (see parts list for amount). 
Apply pipe thread compound to threads of pipe plug (36) 
and assemble to seal plate (6).

Warning ! - Do not over

fi

 ll oil. Over

fi

 lling of 

motor housing with oil can create excessive and 
dangerous hydraulic pressure which can destroy 
the pump and create a hazard. Over

fi

 lling oil 

voids warranty.

FIGURE 2

Содержание SGV3032L

Страница 1: ...t program product changes may occur As such Crane Pumps Systems reserves the right to change product without prior written notification 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 113317 Rev Z Series SGV 3 5 7 5HP 60Hz 3450RPM 1 7 2 8 4 2HP 50Hz 2850RPM Manual Index...

Страница 2: ...RNING DO NOT wear loose clothing that may become entangled in the impeller or other moving parts WARNING Keep clear of suction and discharge openings DO NOT insert fingers in pump with power connected Make sure lifting handles are securely fastened each time before lifting Do not operate pump without safety devices in place Always replace safety devices that have been removed during service or repa...

Страница 3: ...he Barnes UltraGRIND grinder pump station The basin collects all wastewater from the house The solids in the sewage are then ground to a small size suitable for pumping in the slurry The grinder pump generates sufficient pressure to pump this slurry from your home to the wastewater plant Power Failure Your grinder pump cannot dispose of wastewater or provide an alarm signal without electrical power ...

Страница 4: ... 30Ft 9m Cord Custom Molded Quick Connected for sealing and strain relief CORD CSA UL Approved 10 4 8 4 6 4 Type SOW or SOOW SPEED 3450 RPM 60Hz nominal UPPER BEARING Design Single Row Ball Oil Lubricated Load Radial INTERMEDIATE BEARING Design Single Row Ball Oil Lubricated Load Radial Thrust LOWER BEARING Design Sleeve Oil Lubricated Load Radial MOTOR Design NEMA L Single phase NEMA B Three Phas...

Страница 5: ... 4 SOW 0 75 19 3 37 3 28 SGV75Z2L 202 91 6 4 2 380 415 3 50 2850 K 9 3 57 0 10 4 SOW 0 75 19 1 88 Winding Resistance 5 measured from terminal block Pump rated for operation at 10 voltage at motor Optional Temperature sensor Only cord for SGV5002L SGV5022L is 14 2 SOW 0 55 02 O D Optional Temperature sensor Only cord for all other models is 14 3 SOW 0 55 02 O D Optional Moisture and Temperature sen...

Страница 6: ...Ohio telephone 937 778 8947 or in Brampton Ontario Canada 905 457 6223 INSTALLATION Location The pump is designed to fit into your basin either by sliding down the rail assembly suspended from the cover or by being mounted on a pump base THIS PUMP MUST BE INSTALLED WITH A MINIMUM OF 3 INCHES AND A MAXIMUM OF 4 5 INCHES OF CLEARANCE UNDER THE PUMP FOR THE ENTRANCE OF SEWAGE SOLIDS Discharge Assemble...

Страница 7: ...or housing 10 to make sure it is clean and clear light amber in color and free from suspended particles Milky white oil indicates the presence of water Oil level should be just above the motor when pump is in vertical position Testing Oil 1 Place pump on it s side remove pipe plug 36 from motor housing 10 and drain oil into a clean dry container 2 Check oil for contamination using an oil tester wi...

Страница 8: ...ated and repaired Pumps that have NOT been disassembled Motor Housing The pressure test may be done with the oil at its normal level Remove pipe plug 36 from motor housing 10 Apply pipe sealant to pressure gauge assembly and tighten into hole See Figure 3 Pressurize motor housing to 10 P S I Use soap solution around the sealed areas above the oil level and inspect joints for air bubbles For sealed...

Страница 9: ...9 SGV5002L SGV5022L ONLY CONTROL Small Cable Temperature Sensor CONTROL Small Cable Moisture Temperature Sensors ...

Страница 10: ...10 ALL EXCEPT SGV5002L SGV5022L ...

Страница 11: ...11 ...

Страница 12: ... Check cutter for freedom of operation security and condition Clean cutter and inlet of any obstruction 9 Loosen union slightly to allow trapped air to escape Verify that turn off level of switch is set so that the suction is always flooded Clean vent hole 10 Remove examine for damage Replace pump stator if required 11 Repair fixtures as required to eliminate leakage 12 Check pump temperature limits ...

Страница 13: ... NO SGV3072L 111608 SGV3062L 111612 SGV3032L 111609 SGV3042L 111610 SGV3052L 111611 MODEL PART NO SGV5002L 115657 SGV5022L 115658 SGV5062L 111619 SGV5032L 111616 SGV5042L 111617 SGV5052L 111618 MODEL PART NO SGV7532L 111613 SGV7542L 111614 SGV7552L 111615 ...

Страница 14: ...adial Cutter 33 2 070707 Shim 010 34 1 070702 Washer SS 35 1 070703 Screw 3 8 16 x 1 75 SS 36 4 003217 Pipe Plug 2 replaced by Opt Moist sensor 42 37 1 2 61 6 Ground Screw ITEM QTY PART NO DESCRIPTION 38 4 Qts 1 Qts 029034 029034 Motor Cooling Oil Seal Cavity 39 2 070108 070108A Wire Assy M S 5HP 1Ph Only Wire Assy Moisture Sensor 40 1 070712 Seal Outer C C B STD 41 1 131 1 Screw 5 16 18 x 1 25 SS...

Страница 15: ...18 x 1 SS 56 1 105111A 105111 Ground Wire Assy Ground Wire Assy Opt Moist sensor only Contact your local Distributor or the Factory for other impeller sizes seal materials cord lengths and other optional equipment Oil capacity shown is for the smallest HP motor as HP increases oil capacity decreases MOVEABLE ASSEMBLY P N 116728 PARTS LIST For 3 5 7 5HP SGV Grinders C Channel Basin Package ITEM QTY...

Страница 16: ...PXVW EH VLJQHG E RXU DXWKRUL HG UHSUHVHQWDWLYH XH WR LQDFFXUDFLHV LQ HOG WHVWLQJ LI D FRQÀ LFW DULVHV EHWZHHQ WKH UHVXOWV RI HOG WHVWLQJ FRQGXFWHG E RU IRU XVHU DQG ODERUDWRU WHVWV FRUUHFWHG IRU HOG SHUIRUPDQFH WKH ODWWHU VKDOO FRQWURO 5 200 1 7 216 25 63 33 7 216 25 7 26 5 68 7 1 520 6 67 06 1 6 6 1 9 8 7 216 21 8 7 6 21 285 67 9 3 5 1 1 38 6 1 8675 1 250 7 21 68 5 200 1 7 216 2 127 2167 787 55 1...

Страница 17: ...nt To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty To complete the Warranty Registration Form go to http www cranepumps com ProductRegistration If you have a claim under the provision of the warranty contact your local Crane Pumps...

Страница 18: ...O___ Type _________________________________ Number and size of short circuit device s ___________ Amp rating ___________________ Overload Type _____________ Size ______________ Amp rating ___________________ Do protection devices comply with pump and motor Amp rating YES___ NO___ Are all electrical and panel entry connections tight YES___ NO___ Is the interior of the panel dry YES___ NO___ Liquid ...

Страница 19: ... OHYHO FRQWUROV LQVWDOOHG DZD IURP WXUEXOHQFH 6BBB 12BBB V OHYHO FRQWURO RSHUDWLQJ SURSHUO 6BBB 12BBB V SXPS IXOO VXEPHUJHG GXULQJ RSHUDWLRQ 6BBB 12BBB ROORZ XS RUUHFWLYH FWLRQ 5HTXLUHG 6BBB 12BBB GGLWLRQDO RPPHQWV BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB...

Страница 20: ...Notes ...

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