background image

4

 

Level sub-base, to give a space of about 3/4”

 

for grouting, using rectangular metal blocks and shims,

 

or wedges having a small taper as shown in Figure 2.

3.  Align the pump and motor shafts at the fl exible coupling.
 

Hold a straight edge on the top of the coupling so that it 

 

extends over both halves. Straight edge should rest 

 

evenly across both rims of the coupling halves when the

 

straight edge is placed on the top, sides and bottom with

 

no light showing between the straight edge and rim of 

 

the coupling. Also check vertical alignment of the 

 

coupling faces with a thickness gauge. Faces must be 

 

parallel and spaced about 1/8” apart when the motor 

 

rotor is at its extreme position towards the pump. This 

 

safe guards the pump shaft being crowded endwise by 

 

the motor shaft end play. By proper adjustment of metal 

 

shims under pump or motor, both halves of the fl exible 

 

coupling can be brought into alignment See Figure 3.

4.  Build a dam around sub-base at least 2” high for 
 

grouting in with thin cement and after cement has 

 

hardened, tighten anchor bolts.

5.  Recheck alignment at drive coupling. Any misalignment
 

now apparent should be corrected by metal shims 

 

under pump or motor. When properly aligned, pump 

 

shaft should turn freely by hand.

6.  A foot valve and strainer must be installed on the lower 
 

end of the suction pipe to keep pump completely 

 

fi lled with liquid when the pump is used under suction 

 

lift conditions. Connect suction pipe to pump casing.

 

When a foot valve is used, it is 

absolutely necessary 

 

to install a check valve

 in the discharge line near the 

 

pump to prevent possible broken casing due to line 

 

shock or surge when the pump stops. A gate valve 

 

should also be installed in the discharge line. Connect 

 

discharge pipe to pump casing.

 

It is very important that the suction and discharge pipes

 

“line up” naturally with the pump. DO NOT “pull” pipes 

 

into position with fl ange bolts. Support pipes 

 

independently of the pump to eliminate all strain on 

 

the pump casing. Select discharge pipe size so velocity

 

is under 8 feet per second. Avoid sharp changes in 

 

pipe sizes.

Figure 2. Adjusting Wedges for Mounting

Figure 3

PERFECT

ALIGMENT

PARALLEL

MISALIGNMENT

ANGULAR

MISALIGNMENT

Содержание DEMING 4111 Series

Страница 1: ...serves the right to change product without prior written notification 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 120004 Rev G Series 4111 4121 4121H DEMING DEMING INSTALLATION OPERATION MAINTENANCE MANUAL End suction Centrifugal Pumps DISCONTINUED Parts may NOT be ...

Страница 2: ...d discharge openings DO NOT insert fingers in pump with power connected Always wear eye protection when working on pumps Make sure lifting handles are securely fastened each time before lifting DO NOT operate pump without safety devices in place Always replace safety devices that have been removed during service or repair Secure the pump in its operating position so it can not tip over fall or slid...

Страница 3: ...hey are placed upon the foundation and sub base is bolted down the alignment must be rechecked and in MOST CASES it will be found necessary to carefully realign the unit Quite often a noisy pump is due to pump and motor not being properly aligned IN SUCH CASES WE DISCLAIM ALL RESPONSIBILITY FOR PROPER WORKING OF PUMP Pumps are normally furnished with standard stuffing box construction as shown on pa...

Страница 4: ...n cement and after cement has hardened tighten anchor bolts 5 Recheck alignment at drive coupling Any misalignment now apparent should be corrected by metal shims under pump or motor When properly aligned pump shaft should turn freely by hand 6 A foot valve and strainer must be installed on the lower end of the suction pipe to keep pump completely filled with liquid when the pump is used under suct...

Страница 5: ...ature is under the boiling point or 212 F 100 C a spring loaded compression type grease cup filled with Standard Artic No O grease or equal may be used if suitable sealing liquid is not available GENERAL MAINTENANCE AND REPAIR E PROPER ADJUSTMENT OF IMPELLER 1 This pump features a locked bearing therefore no adjustment is required after pump leaves the factory F PROPER ADJUSTMENT OF STUFFING BOX 1 ...

Страница 6: ...slinger 40 3 Remove adjusting nut clip 204 and unscrew bearing adjusting nut 66 felt ring 49 and clamping ring 257 as a unit Pull the pump shaft 6 out thru the casing end of the support head 4 By inspection determine whether it is necessary to replace the ball bearings 16 18 If so press on inner race of the shielded side of the bearing and not against the outer race of the bearing or the shaft sho...

Страница 7: ...amp into place Turn shaft again by hand 6 Place lantern ring 29 in next 7 Postion and seat the next three rings of packing separately staggering the joints 180º apart Tamp into place 8 Replace split gland 17 fastening the two halves together with gland bolts and nuts Replace and tighten stuffing box bolts and nuts then loosen nuts until shaft can be turned freely by hand See section F for proper adj...

Страница 8: ...nstall new seal assembly oil the outer surface of seat gasket D and press seat gasket and floating seat assembly D and E into the seal gland cavity Also apply oil to the outer surface of seat gasket and press seat gasket and floating seat assembly into the cavity in the base of the seal head A DO NOT SCRATCH FACE OF FLOATING SEATS 4 Also a thin coating of light oil not grease to the shaft and inside...

Страница 9: ... Foot valve too small i Foot valve not immersed deep enough 3 Not Enough Pressure a Air in water b Mechanical defects c Impeller diameter too small d Speed too low 4 Pump Works for a while then Quits a Leaky suction line b Suction plugged c Suction lift too high over 15 feet check with vacuum gauge d Air or gas in liquid 5 Pump Takes Too Much Power a Speed too high b Liquid either viscous or heavi...

Страница 10: ... 37 38 40 46 49 66 73 127 202 203 204 207 209 210 212 Impeller Key Bearing Cover Outboard Shaft Gasket Sleeve Deflector Coupling Key Bearing Cover Seal Felt Ring Shaft Adjusting Nut Casing Gasket Tubing Assembly with Connectors Snap Ring Name Plate Adjusting Nut Clip Grease Fitting Gland Bolt Hex Nut Cap Screw 213 214 215 216 229 236 240 241 242 243 257 270 272 303 337 Cap Screw Drive Screw Cap Scr...

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Страница 12: ...nt To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty To complete the Warranty Registration Form go to http www cranepumps com ProductRegistration If you have a claim under the provision of the warranty contact your local Crane Pumps...

Страница 13: ...O___ Type _________________________________ Number and size of short circuit device s ___________ Amp rating ___________________ Overload Type _____________ Size ______________ Amp rating ___________________ Do protection devices comply with pump and motor Amp rating YES___ NO___ Are all electrical and panel entry connections tight YES___ NO___ Is the interior of the panel dry YES___ NO___ Liquid ...

Страница 14: ... OHYHO FRQWUROV LQVWDOOHG DZD IURP WXUEXOHQFH 6BBB 12BBB V OHYHO FRQWURO RSHUDWLQJ SURSHUO 6BBB 12BBB V SXPS IXOO VXEPHUJHG GXULQJ RSHUDWLRQ 6BBB 12BBB ROORZ XS RUUHFWLYH FWLRQ 5HTXLUHG 6BBB 12BBB GGLWLRQDO RPPHQWV BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB...

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