Crane DEMING 4060 Series Скачать руководство пользователя страница 4

4

A - GENERAL INFORMATION

TO THE PURCHASER:

Congratulations! You are the owner of one of the fi nest 
pumps on the market today. These pumps are products 
engineered and manufactured of high quality components. 
With years of pump building experience along with a 
continuing quality assurance program combine to produce 
a pump which will stand up to the toughest applications.

Check local codes and requirements before installation. 
Servicing should be performed by knowledgeable pump 
service contractors or authorized service stations.

RECEIVING:

Upon receiving the pump, it should be inspected for 
damage or shortages. If damage has occurred, fi le a claim 
immediately with the company that delivered the pump. 
If the manual is removed from the crating, do not lose or 
misplace.

STORAGE:

Short Term - 

Pumps are manufactured for effi  cient 

performance following long inoperative periods in storage.
For best results, pumps can be retained in storage, as 
factory assembled, in a dry atmosphere with constant 
temperatures for up to six (6) months.

Long Term -

 Any length of time exceeding six (6) months, 

but not more than twenty four (24) months. The units 
should be stored in a temperature controlled area, a roofed 
over walled enclosure that provides protection from the 
elements (rain, snow, wind blown dust, etc..), and whose 
temperature can be maintained b40 deg. F and 
+120 deg. F. Pump should be stored in its original shipping 
container and before initial start up, rotate impeller by hand 
to assure seal and impeller rotate freely.

SERVICE CENTERS:

For the location of the nearest Deming Service Center, 
check your Deming representative or Crane Pumps & 
Systems Service Department in Piqua, Ohio, telephone 
(937) 778-8947 or Crane Pumps & Systems Canada, Inc., 
Bramton, Ontario, (905) 457-6223.

B - INSTALLATION

1. FOUNDATION

The pump foundation should be suffi  ciently substantial 
to form a level, rigid support for the combined weight 
of the pump and driver and maintain alignment of the 
installed unit. Foundation bolts, of the proper size, should 
be imbedded in the concrete. A pipe sleeve, about 2½” 
diameters larger than the bolt, should be used to allow for 
fi nal positioning of the bolts. See Figure 1.

2. MOUNTING:

Pumps and drivers that are received from the factory
with both machines mounted on a common base plate, 
were accurately aligned before shipment. All baseplates 
are fl exible to some extent and, therefore, must not be 
relied upon to maintain the factory alignment. Preliminary 
alignment is necessary after the complete unit has been 
leveled on the foundation, and again, after the unit is 
piped, and rechecked periodically as outlined in the 
following paragraphs.

Position unit on foundation and level the base plate,
using rectangular metal blocks and shims, or wedges 
having a small taper as shown in Figure 2.  A gap of 3/4” 
to 1½” should be allowed between the base plate and 
foundation for grouting.

Adjust the metal supports or wedges until the shafts of
the pump and driver are level. Check the coupling faces, 
as well as the suction and discharge fl anges of the pump 
for horizontal or vertical position by means of a level. 
Correct the positions, if necessary, by adjusting the 
supports or wedges under the base plate, as required.

NOTE:

 A fl exible coupling should not be used to 

compensate for misalignment of the pump and driver 
shafts. The purpose of the fl exible coupling is to 
compensate for temperature changes and to permit end 
movement of the shafts without interference with each 
other, while transmitting power from the driver to the pump.

CAUTION! - Remove and lock out power to driver

.

Figure 1. Foundation Bolt Location and Anchorage

Содержание DEMING 4060 Series

Страница 1: ... change product without prior written notification 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 120002 Rev D Series 4060 Semi Open Impeller Series 4160 Enclosed Impeller DEMING DEMING INSTALLATION OPERATION MAINTENANCE MANUAL End Suction Centrifugal Pumps DISCONTINUE...

Страница 2: ...S SAFETY FIRST 3 A GENERAL INFORMATION 4 Receiving Storage Service Centers B INSTALLATION 4 6 Foundation Mounting Field Alignment Grouting Piping Wiring Rotation Cooling Lubrication C OPERATION 7 Priming Starting Adjustment D MAINTENANCE 7 10 Inspection Lubrication Impeller Adjustment Packing Box Care Disassembly Reassembly E LOCATING TROUBLE 11 CROSS SECTIONS PARTS LIST 12 13 WARRANTY RETURNED GO...

Страница 3: ...not wear loose clothing that may become entangled in moving parts WARNING Keep clear of suction and discharge openings DO NOT insert fingers in pump with power connected Always wear eye protection when working on pumps Make sure lifting handles are securely fastened each time before lifting DO NOT operate pump without safety devices in place Always replace safety devices that have been removed duri...

Страница 4: ...e Pumps Systems Canada Inc Bramton Ontario 905 457 6223 B INSTALLATION 1 FOUNDATION The pump foundation should be sufficiently substantial to form a level rigid support for the combined weight of the pump and driver and maintain alignment of the installed unit Foundation bolts of the proper size should be imbedded in the concrete A pipe sleeve about 2 diameters larger than the bolt should be used to...

Страница 5: ... the driver After each change it is necessary to recheck the alignment of the coupling halves as adjustment in one direction may disturb adjustments already made in another direction The permissible amount of coupling misalignment will vary with the type of pump and driver but should be limited to approximately 002 inches per inch of shaft diameter when final adjustment is made When the units are l...

Страница 6: ... reduce unequal flow into the pump which may cause cavitation in the pump NOTE A gate valve in the suction piping should not be used as a throttling device as this may cause the liquid to overheat during operation FOOT VALVE When it is advisable to install a foot valve to facilitate priming a spring loaded type check valve must be installed next to the pump in the discharge line to prevent pump rup...

Страница 7: ...On initial start up the gate valve in the discharge piping should be closed and slowly opened after pump is up to speed and pressure developed DO NOT operate pump for any appreciable length of time against a closed discharge valve as this may heat trapped liquid excessively and damage the pump or seal 3 PUMP ADJUSTMENT Open discharge valve as soon as operating speed has been reached After the pump...

Страница 8: ...arefully tighten cap screws 213 and lock nuts 204 then rotate shaft by hand to make certain that impeller does not rub against casing f Reassemble shaft coupling Place pump in operation and check power required to be certain impeller does not rub casing NOTE The Fig 4160 Series with enclosed impeller normally does not require adjustment of the impeller 4 PACKING BOX CARE Pumps are normally furnish...

Страница 9: ...worn or damaged parts also replace all gaskets and o rings Replace mechanical shaft seal showing worn faces hardened elastomer or loss of spring tension a Inspect bearings and replace if worn b Press grease retainer 51 onto shaft to position marked Press bearing 16 onto shaft until inner race of bearing is against shaft shoulder NOTE Press only on inner race of bearing Apply fresh grease to bearin...

Страница 10: ...ING OR MECHANICAL SEAL r Place shaft gasket 38 against shaft sleeve 14 and replace impeller key 32 in pump shaft keyway s Spread a drop of Loctite 601 on the shaft and mount impeller 2 on the shaft Block the coupling end of the shaft then lay a block of wood over the impeller vanes and tap lightly on the block until impeller is seated on the shaft t Assemble the impeller screw o ring 272 impeller ...

Страница 11: ... gauge d Air or gas in liquid e Incomplete priming See Priming 5 Pump Takes Too Much Power a Speed too high Compare Pump and motor nameplates b Head lower than rating pumps too much liquid Check system requirements c Liquid specific gravity or viscosity greater than expected Requires large motor d Pump and driver misalignment Check casing for pipe strain Support piping and realign unit e Wrong dire...

Страница 12: ... Key 33 Bearing Housing Outboard 37 Bearing Cover Outboard 38 Shaft Sleeve Gasket 40 Deflector 46 Coupling Key ITEM No DESCRIPTION 51 Grease Retainer 69 Lockwasher 73 Casing Gasket 204 Adjusting Locknut 206 Split Gland Clip 207 Grease Fitting 208 Pipe Plug 210 Nut 211 Set Screw 212 Cap screw 213 Cap Screw 216 Pipe Plug 222 Drive Cap 225 Drive Cap 236 Pipe Plug 240 Pipe Plug 242 Grease Fitting 243 G...

Страница 13: ...y ITEM No DESCRIPTION 51 Grease Retainer 69 Lockwasher 73 Casing Gasket 195 Set Screw 204 Adjusting Locknut 206 Split Gland Clip 207 Grease Fitting 208 Pipe Plug 209 Machine Bolt 210 Nut 211 Set Screw 212 Cap screw 213 Cap Screw 216 Pipe Plug 222 Drive Cap 225 Drive Cap 236 Pipe Plug 239 Cap Screw 240 Pipe Plug 242 Grease Fitting 243 Grease Fitting ITEM No DESCRIPTION 262 Pipe Plug 263 Pipe Plug 2...

Страница 14: ...PXVW EH VLJQHG E RXU DXWKRUL HG UHSUHVHQWDWLYH XH WR LQDFFXUDFLHV LQ HOG WHVWLQJ LI D FRQÀ LFW DULVHV EHWZHHQ WKH UHVXOWV RI HOG WHVWLQJ FRQGXFWHG E RU IRU XVHU DQG ODERUDWRU WHVWV FRUUHFWHG IRU HOG SHUIRUPDQFH WKH ODWWHU VKDOO FRQWURO 5 200 1 7 216 25 63 33 7 216 25 7 26 5 68 7 1 520 6 67 06 1 6 6 1 9 8 7 216 21 8 7 6 21 285 67 9 3 5 1 1 38 6 1 8675 1 250 7 21 68 5 200 1 7 216 2 127 2167 787 55 1...

Страница 15: ...nt To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty To complete the Warranty Registration Form go to http www cranepumps com ProductRegistration If you have a claim under the provision of the warranty contact your local Crane Pumps...

Страница 16: ...O___ Type _________________________________ Number and size of short circuit device s ___________ Amp rating ___________________ Overload Type _____________ Size ______________ Amp rating ___________________ Do protection devices comply with pump and motor Amp rating YES___ NO___ Are all electrical and panel entry connections tight YES___ NO___ Is the interior of the panel dry YES___ NO___ Liquid ...

Страница 17: ... OHYHO FRQWUROV LQVWDOOHG DZD IURP WXUEXOHQFH 6BBB 12BBB V OHYHO FRQWURO RSHUDWLQJ SURSHUO 6BBB 12BBB V SXPS IXOO VXEPHUJHG GXULQJ RSHUDWLRQ 6BBB 12BBB ROORZ XS RUUHFWLYH FWLRQ 5HTXLUHG 6BBB 12BBB GGLWLRQDO RPPHQWV BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB...

Страница 18: ...Notes ...

Отзывы: