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Crane Barnes DS Series, Инструкция по установке и эксплуатации

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22

   

005080SB 

 Tungsten/Tungsten/Buna-N

 

 

005080SD 

 

Silicon Carbide/Silicon Carbide/Buna-N

   

005080SF 

 Carbon/Ceramic/Viton

   

005080SH 

 Tungsten/Tungsten/Viton

 

 

005080SK 

 

Silicon Carbide/Silicon Carbide/Viton

 

 

005080SM 

 

Silicon Carbide/Tungsten/Buna-N

   

005080SN 

 Carbon/Ni-Resistant/Buna-N

   

005080SP 

 Carbon/Ni-Resistant/Neoprene

   

082850 

 Carbon/Ni-Resistant/Viton

29 

1 

103587 

 

Seal Housing 

All double seal

32 1 

2-27008-62 

†

 

Retaining Ring 

All double seal

33 1 

 

 

Impeller, Polypropylene

 

 

103513 

 

4.75 Dia. (STD for 1.5 HP)

 

 

103513TA 

 

4.63 Dia.

 

 

103513TB 

 

4.50 Dia. (STD for 1.0 HP)

 

 

103513TC 

 

4.38 Dia.

 

 

103513TD 

 

4.25 Dia.

 

 

103513TE 

 

4.13 Dia.

 

 

103513TF 

 

4.00 Dia.

 

 

103513TG 

 

3.88 Dia. (STD for .5 HP)

 

 

103513TH 

 

3.75 Dia.

 

 

103513TJ 

 

3.63 Dia.

 

 

103513TK 

 

3.50 Dia.

    

 

Impeller, Cast Iron

  

103514 

 

4.75 Dia.

 

 

103514TG 

 

3.88 Dia.

36 1 

033730 

+† 

◊

  Square Ring

39 

1 

014270 

 

Pipe Plug 

.375” NPT, ZP

41 

A/R 

 

 

Loctite 242

42 A/R   

  Permatex2C

44 

1 

003217 

 

Pipe Plug 

All double seal, .25” NPT, ZP

45 

2 

5-32-6 

 

Screw  (Optional) for moisture sensor, #6-32 x .25” Lg., ZP

46 

2 

052563 

 

Lockwasher 

(Optional) for moisture sensor, #6 Stl.

47 

2 

084948 

 

Socket Head Screw 

1/4-20 x 1.25” Lg., Stainless

48 

4 

105150 

 

Terminal Connector 

200-240V, 3Ph

 

3 

625-00163 

 

Terminal Connector 

480V, 3Ph.

49 3 

105149 

◊

 

Wire Assembly 

200-240V, 3Ph

50 

1 

051621 

 

Thermal Sensor 

Optional for temperature sensor

51 2 

105155 

◊

 

Wire Assembly 

Optional for temperature sensor

52 

2 

625-00163 

 

Terminal Connector 

Optional for temperature sensor

53 

2 

105106 

 

Wire Assembly 

Optional for moisture sensor

54 

1 

103584 

 

Terminal Block 

Temperature sensor options

 

 

103585 

 

 

Moisture and temp. sensor options

56 

1 

See Table 2 

 

Control Cable 

Optional for moisture and/or temp. sensors

64 

2 

030337 

 

Socket Head Cap Screw  Double seal Only, 1/4-20 x 2.00” Lg., Stainless

65 1 

625-02117 

◊

 

Sleeve, Fiberglass

66 1 

030068 

◊

 

Jam nut 

½ - 20, S.S.

67 

A/R 

------ 

 

Loctite 603

69 

1 

111909 

 

Jumper Wire

TABLE 2 - POWER & CABLE SENSOR CABLE SETS

CABLE

LENGTH

ITEM #16

120 Volt, 1 Phase

(plug included)

ITEM # 16

240 Volt, 1 Phase

(plug included)

ITEM # 16

3 Phase

(no plug)

ITEM #56

(OPTIONAL)

Temperature

3 Phase

ITEM #56

(OPTIONAL)

Moisture & Temperature 

Sensor - 3 Phase or 

Moisture Sensor Only.

8 Ft.

103756A

-----

103742A

103741A

103740A

15 Ft.

103756

110949

103742

103741

103740

20 Ft. (STD)

103756XA

110949XA

103742XA

103741XA

103740XA

30 Ft.

103756XC

110949XC

103742XC

103741XC

103740XC

50 Ft.

103756XF

110949XF

103742XF

103741XF

103740XF

75 Ft.

110949XJ

103742XJ

103741XJ

103740XJ

100 Ft.

110949XL

103742XL

103741XL

103740XL

Содержание Barnes DS Series

Страница 1: ...t product improvement program product changes may occur As such Crane Pumps Systems reserves the right to change product without prior written notification 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com Form No 105244 Rev W Series EH L DS 0 5 1 5 HP 3450 RPM 60 Hz Single and D...

Страница 2: ...7 18 DOUBLE SEAL CROSS SECTION Fig 18 19 DOUBLE SEAL EXPLODED VIEW Fig 19 20 PARTS LIST 21 22 RETURNED GOODS POLICY 26 WARRANTY 25 WARRANTY REGISTRATION SPECIAL TOOLS AND EQUIPMENT INSULATION TESTER MEGGER DIELECTRIC TESTER SEAL TOOL KIT see parts list PRESSURE GAUGE KIT see parts list Other brand and product names are trademarks or registered trademarks of their respective holders Barnes is a reg...

Страница 3: ...ert fingers in pump with power connected Always wear eye protection when working on pumps Make sure lifting handles are securely fastened each time before lifting DO NOT operate pump without safety devices in place Always replace safety devices that have been removed during service or repair Secure the pump in its operating position so it can not tip over fall or slide DO NOT exceed manufacturers ...

Страница 4: ...rve Oil Filled Squirrel Cage Induction Insulation Class B SINGLE PHASE Permanent Split Capacitor PSC Includes overload protection in motor THREE PHASE 200 240 480 is Tri voltage motor 600V Requires overload protection to be included in control panel OPTIONAL EQUIPMENT Seal Material Impeller Trims Additional Cord N C Temperature Sensors with cord for 3 Phase pumps Requires relay in Control Panel SE...

Страница 5: ...ck side Dynamically balanced ISO G6 3 Material Polypropylene with threaded 300 Series Stainless Insert SHAFT 416 Stainless Steel SQUARE RINGS Buna N HARDWARE 300 Series Stainless Steel PAINT Air dry enamel top coat SEAL Design Tandem Mechanical with Oil Filled Reservoir Material Rotating Faces Carbon Stationary Faces Ceramic Elastomer Buna N Hardware 300 series stainless steel CORD ENTRY 20 Ft 6 1...

Страница 6: ...Barnes representative or Crane Pumps Systems Inc Service Department in Piqua Ohio telephone 937 778 8947 or Crane Pumps Systems Canada in Brampton Ontario 905 457 6223 SECTION C INSTALLATION C 1 Location These pumping units are self contained and are especially designed to handle septic tank effluent nonexplosive or noncorrosive liquids and shall NOT be installed in locations classified as hazardo...

Страница 7: ...ck plug For manual and automatic operations Automatic Plug float cord into outlet then plug pump cord into float cord Manual Plug pump cord directly into outlet C 4 Electrical Connections An acceptable motor control switch shall be provided at the time of installation C 4 1 Power and Control Cable The cord assembly mounted to the pump must not be modified in any way except for shortening to a spec...

Страница 8: ...8 7 14 4 SOW 0 570 14 5 3 59 5 25 EH1542DS 1 5 480 3 60 3450 K 3 5 14 6 14 4 SOW 0 570 14 5 14 36 20 44 EH1552DS 1 5 600 3 60 3450 K 2 7 11 6 14 4 SOW 0 570 14 5 20 78 21 02 Winding Resistance 5 measured from terminal block Pump rated for operation at 10 voltage at motor OPTIONAL Temperature sensor cord for 3 phase models is 14 3 SOW 530 13 5mm O D OPTIONAL Moisture sensor cord is 18 5 SOW 0 470 1...

Страница 9: ...ative maintenance the following are the steps that should be performed 1 Inspect motor chamber for oil level and contamination and repair as required per section F 1 2 Inspect impeller and body for excessive build up or clogging and repair as required per section F 2 3 Inspect motor and bearings and replace as required per section F 3 4 Inspect seal for wear or leakage and repair as required per s...

Страница 10: ...n destroy the pump and create a hazard Overfilling oil voids warranty TABLE 1 COOLING OIL Dielectric SUPPLIER GRADE BP Enerpar SE100 Conoco Pale Paraffin 22 Mobile D T E Oil Light G G Oil Circulating 22 Imperial Oil Voltesso 35 Shell Canada Transformer 10 Texaco Diala Oil AX Woco Premium 100 F 2 Impeller and Volute Service F 2 1 Disassembly and Inspection To clean out volute 1 or replace impeller ...

Страница 11: ...ng a seal pusher Nothing but the seal pusher is to come in contact with seal face see Figure 8 IMPORTANT DO NOT HAMMER ON THE SEAL PUSHER IT WILL DAMAGE THE SEAL FACE Make sure the stationary member is in straight Slide a bullet over motor shaft Lightly oil DO NOT use grease shaft bullet and inner surface of bellows on rotating member 28b see Figure 9 With lapped surface of rotating member 28b fac...

Страница 12: ...ft the motor housing 6 from seal plate 5 by lifting handle 13 Inspect square ring 27 for damage or cuts Remove the motor bolts and lift motor stator from seal plate 5 Disconnect capacitor leads from capacitor 9 single phase units Examine bearing 25 and replace if required If replacement is required remove bearing 25 from motor shaft using a wheel puller or arbor press see Figure 11 Check motor cap...

Страница 13: ...leads through the cable entry bore s Slipping cords inside a 1 ft length of 5 conduit makes this easier Place socket head cap screws 47 through seal plate 5 into motor housing 6 and torque to 60 in lbs Reconnect motor and optional control leads to the underside of the terminal block s 21 54 optional as shown in Figure 13 Note that the pins are numbered underneath the terminal block Place o ring 20...

Страница 14: ...on This number is used for ordering and obtaining information G 3 MODEL NUMBER This designation consists of numbers and letters which represent the discharge size series horsepower motor phase and voltage speed and pump design This number is used for ordering and obtaining information G 4 SERIAL NUMBER The serial number block will consist of a six digit number which is specific to each pump and ma...

Страница 15: ...15 FIGURE 15 CONTIUED ...

Страница 16: ...k cutter for freedom of operation security and condition Clean cutter and inlet of any obstruction 9 Loosen union slightly to allow trapped air to escape Verify that turn off level of switch is set so that the suction is always flooded Clean vent hole 10 Remove examine for damage Replace pump stator if required 11 Repair fixtures as required to eliminate leakage 12 Check pump temperature limits fl...

Страница 17: ...17 FIGURE 16 EH L Series Single Seal ...

Страница 18: ...18 FIGURE 17 EH L Series Single Seal Used with Cast Iron Impeller 33 ...

Страница 19: ...19 FIGURE 18 EH DS Series Double Seal ...

Страница 20: ...20 FIGURE 19 EH DS Series Double Seal 66 USED WITH CAST IRON IMPELLER 33 ...

Страница 21: ...ll single seal 120oz 029034 Oil All double seal Includes 24oz in Seal Chamber 9 1 070965 Capacitor 1 Phase 5 1 0Hp 1 035864 Capacitor 1 Phase 1 5Hp 10 1 039858 Capacitor Bracket 1 Phase 11 4 1 129 1 Hex Hd Cap Screw Std 5 16 18 x 75 Lg Stainless 6 1 129 1 Hex Hd Cap Screw Optional for moisture and temp sensors 12 8 026322 Lockwasher Std 5 16 Stainless 10 026322 Lockwasher Optional for moisture and...

Страница 22: ... Terminal Connector 200 240V 3Ph 3 625 00163 Terminal Connector 480V 3Ph 49 3 105149 Wire Assembly 200 240V 3Ph 50 1 051621 Thermal Sensor Optional for temperature sensor 51 2 105155 Wire Assembly Optional for temperature sensor 52 2 625 00163 Terminal Connector Optional for temperature sensor 53 2 105106 Wire Assembly Optional for moisture sensor 54 1 103584 Terminal Block Temperature sensor opti...

Страница 23: ...23 Notes ...

Страница 24: ...24 Notes ...

Страница 25: ...TION Your product is covered by a warranty www cranepumps com downloadables CATALOGS_OIPMs Warranty 24MonthWarranty pdf If you have a claim under the provisions of the warranty contact your local Crane Pumps Systems Inc Distributor ...

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