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Содержание 944.601892

Страница 1: ...ollow all Safety Rules and Instructions Before Operating This Eqmpment ICRRFTSMRN I 19 5 HP ELECTRIC START 42 MOWER AUTOMATIC LAWN TRACTOR Assembly Operation Customer Responsibilities Service and Adjustments Repair Parts Sears Canada Inc Toronto Ontario M5B 2B8 ...

Страница 2: ...ns for wheel weights or counterweights to improve stability Use extra care with grass catchers or other attach ments These can change the stability of the machine Keepall movement onthe slopes s owand gradual Do not make sudden changes in speed or direction Avoid starting or stopping on a slope If tires lose traction disengage the blades and proceed slowly straight down the slope 2 DO NOT Do not t...

Страница 3: ... slope If machine stops while going uphill disengage blades shift into reverse and back down slowly Do not turn on slopes unless necessary and then turn slowly and gradually downhill if possible Look for this symbol to point out important I safety precautions It means CAUTION I BECOME ALERT YOUR SAFETY IS IN VOLVED CAUTION Do not coast down a hill in neutral you may Iosecontrol ofthetractor CAUTIO...

Страница 4: ...ns and the proper tools to service or repair this tractor Please read and retain this man ual The instructionswill enable you to assemble and maintain your tractor properly Always observe the SAFETY RULES WARRANTY LIMITED TWO 2 YEAR WARRANTY ON CRAFTSMAN TRACTOR RIDING EQUIPMENT For two 2 years from date of purchase Sears Canada Inc will repair or replace at Sears option free of charge parts which...

Страница 5: ...Adapter I Steering Extension Shaft Steering Wheel Insert 1 Lockwasher 3 8 1 Locknut 5 16 18 1 Hex Bolt 3 8 16 x 1 1 Hex Bolt 5 16 18 x 1 1 4 Seat J 1 Washer 17 32 x 1 3 16 x 12 Gauge 1 Knob Battery 2 Hex Bolts 1 4 20 x 3 4 2 Keps Nuts 1 4 20 Keys Slope Sheet 2 Keys 1 Oil Drain Tube 5 ...

Страница 6: ...See Fig 1 ASSEMBLE EXTENSION SHAFT AND BOOT Slide extension shaft onto lower steering shaft Align mounting holes in extension and Iowershafts and install 5 16 hex bolt and Iocknut Tighten securely IMPORTANT TIGHTEN BOLT AND NUT SECURELY TO 18 22 FT LBS TORQUE Place tabs of steering boot over tab slots in dash and push down to secure INSTALL STEERING WHEEL Position front wheels of the tractor so th...

Страница 7: ...on Raise seat and tighten adjustment knob securely 7 j SEAT SEAT PAN _U LDER z BOLT FLAT WASHE__ _ ADJUSTMENT _ _ KNOB _ _ _ FIG 3 NOTE You may now roll or drive your tractor off the skid Follow the appropriate instruction below to remove the tractor from the skid TO ROLL TRACTOR OFF SKID See Operation section page 10 for location and function of controls Press lift lever plunger and raise attachm...

Страница 8: ...AKE SYSTEM After you learn how to operate your tractor check to see that the brake is properly adjusted See TO ADJUST BRAKE in the Service and Adjustments section of this manual CHECKLIST BEFORE YOU OPERA TEAND ENJOY YOUR NEW TRAC TOR WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCEAND SA TISFACTION FROM THIS QUALITYPRODUCT PLEASE REVIEW THE FOLLOWING CHECKLIST All assembly instructions hav...

Страница 9: ...RD FAST SLOW WARNING OIL PRESSURE LIGHTS ON ENGINE ON ENGINE OFF FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT LOCKED R N ATFACHMENT REVERSE CLUTCH ENGAGED H L NEUTRAL HIGH LOW PARKING BRAKE KEEP AREA CLEAR SLOPE HAZARDS ATTACHMENT IGNITION CLUTCH DISENGAGED SEE SAFETY RULES SECTION DANGER KEEP HANDS AND FEET AWAY 9 FREE WHEEL Automatic Models only ...

Страница 10: ...ge the mower blades orother attachmentsmounted to yourtractor LIGHT SWITCH Turns the headlights on and off THROTTLE CONTROL Used to control engine speed CHOKE CONTROL Used when starting a cold engine CLUTCH BRAKE PEDAL Used for declutching and brak ing the tractor and starting the engine PARKING BRAKE Locksclutch brake pedal intothe brake position FREEWHEEL CONTROL Disengages transmission for push...

Страница 11: ...THE IGNITION SWITCH IN ANY POSITION OTHER THAN OFF WILL CAUSE THE BATTERY TO BE DISCHARGED DEAD NOTE Undercertain conditionswhen tractor isstanding idle with the engine running hot engine exhaust gases may cause browning of grass To eliminate this possibility always stop engine when stopping tractor on grass areas I CAUTION Always stop tractor com pletely as described above before leav I ing the o...

Страница 12: ... I with slopes greater than 15 and do not drive across any slope Choose the slowest speed before starting up or down hills Avoid stopping or changing speed on hills If slowing is necessary move throttle control lever to slower position If stopping is absolutely necessary push clutch brake pedal quickly to brake position and engage parking brake Move motion control lever to neutral N position IMPOR...

Страница 13: ...ise to START position and release key as soon as engine starts Do not run starter continuously for more than fifteen seconds per minute Ifthe engine does not start after several attempts push choke control in wait a few minutes and try again If engine stilldoes notstart pull the choke control out and retry WARM WEATHER STARTING 50 F and above When engine starts slowly push choke control in until t...

Страница 14: ...d turns until finished See Fig 10 If grass is extremely tall it should be mowed twice to reduce load and possible fire hazard from dried clip pings Make first cut relatively high the second to the desired height Do not mow grass when it is wet Wet grass will plug mower and leave undesirableclumps Allow grasstodry before mowing Always operate engine at full throttle when mowing to assure better mow...

Страница 15: ...wing in sandy soil Do not overtighten GENERAL RECOMMENDATIONS LUBRICATION CHART The warranty on this tractor does not cover items that have ZERK _t _ been subjected to operatorabuse ornegligence To receive full value from the warranty operator must maintain tractor _ FRONTWIlE as instructed in this manual BEARINGZERK Some adjustments will need to be made periodically to properly maintain your trac...

Страница 16: ...pened blade with trailing edge up towards deck as shown IMPORTANT TO ENSURE PROPER ASSEMBLY CENTER HOLE iN BLADE MUST ALIGN WITH STAR ON MANDREL ASSEMBLY Reassemble hex bolt lock washer and flat washer in exact order as shown Tighten bolt securely 27 35 Ft Lbs torque IMPORTANT BLADE BOLT IS GRADE 8 HEAT TREATED BLADE LOCK WASHER CENTER HOLE _ STAR MANDREL ASSEMBLY J FLAT WASHER HEXBOLT GRADE8 A GR...

Страница 17: ...ter than automotive engines The use of non synthetic multi viscosity oils 5W30 10W30 etc intemperatures above 40 F 4 C will result in higher than normal oil consumption When using a multi viscosity oil check oil level more frequently CAUTION SAE 30 oil if used below 40 F 4 C will result in hard starting and possible engine bore damage due to inadequate lubrication O NOTE Synthetic oil meeting ILSA...

Страница 18: ...urface If very dirty or damaged replace cartridge Reinstall cartridge plate wing nuts precleaner cover and secure with knob s IMPORTANT PETROLEUM SOLVENTS SUCH AS KEROSENE ARE NOT TO BE USED TO CLEAN THE CARTRIDGE THEY MAY CAUSE DETERIORATION OF THE CARTRIDGE DO NOT OIL CARTRIDGE DO NOT USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE KNOB __ COVER WING NUT _ _ _ _ _ CARTRIDGE _PLATE FOAM PRE CLEANER...

Страница 19: ...etainerspring Disconnect suspension arms from rear deck brackets by removing retainer springs Disconnect front links from deck by removing retainer springs Raise lift lever to raise suspension arms Slide mower out from under tractor IMPORTANT IF AN ATTACHMENT OTHER THAN THE MOWER DECK IS TO BE MOUNTED ON THE TRACTOR REMOVE THE FRONT LINKS AND HOOK THE CLUTCH SPRING INTO SQUARE HOLE IN FRAME SMALL ...

Страница 20: ...tance D is 1 8 to 1 2 lower at front than rear tighten nuts F against trunnion on both front links To raise front of mower loosen nut F from trunnion on both front links Tighten nut E on both front links an equal number of turns When distance D is 1 8 to 1 2 lower at front than rear tighten nut F against trunnion on both front links Recheck side to side adjustment FIG 21 BOTH FRONT LINKS MUST BE E...

Страница 21: ...owest position After above adjustment is made if the tractor still creeps forward or backward while motion control lever is in neutral position follow these steps Loosen the adjustment bolt Move the motion control lever 1 4 to 1 2 inch in the direction it is trying to creep Tighten adjustment bolt securely Start engine and test If tractor still creeps repeat above steps until satisfied MOTION CONT...

Страница 22: ...der securely back into the hole in the backside of the grill Close hood INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly stop running or prevent it from starting Check wiring See electrical wiring diagram in the Repair Parts section TO REPLACE FUSE Replace with20 amp automotive type plug in fuse The fuse holder is located behind the dash TO REMOVE HOOD AND GRILL A...

Страница 23: ...choke are adjusted properly see above With engine off turn idle mixture screw in clockwise closing it finger tight and then turn out counterclock wise 1 1 4 to 1 1 2 turns FINAL SETTING Start engine and allow to warm for five minutes Make final adjustments with engine running and shift motion control lever in neutral N position With throttle control lever in slow position hold throttle lever again...

Страница 24: ...OM FORMING IN ESSENTIAL FUEL SYSTEM PARTS SUCH AS CARBURETOR FUEL FILTER FUEL HOSE OR TANK DURING STORAGE ALSO EXPERIENCE INDICATES THAT ALCOHOL BLENDED FUELS CALLED GASOHOL OR USING ETHANOL OR METHANOL CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE Drain the fuel tank Start the engine and let...

Страница 25: ...on 3 Wait several minutes before attempting to start 4 Replace spark plug 5 Clean replace air filter 6 Replace fuel filter 7 Drain fuel tank and carburetor refill tank with fresh gasoline and replace fuel filter 8 Check all wiring 9 See To Adjust Carburetor in Service Adjustments section 10 Contact an authorized service center department 1 Clean replace air filter 2 Replace spark plug 3 Recharge o...

Страница 26: ...4 Faulty alternator 1 Freewheel control in disengaged position 2 Motion drive belt worn damaged or broken 3 Air trapped in transmission during shipment or servicing 1 Engine throttle control not set at SLOW position for 30 seconds before stopping engine CORRECTION 1 Check wiring switches and connections If not corrected contact an authorized service center department 1 Replace blade Tighten blade ...

Страница 27: ...r_r __ LIGHTING SYSTEM OUTPUT i ORANGE S AMP AC 3600 RpDMUTPUf_ T DIODE l ALTERNATOR I _i VOL S AC _ N _3 _0 L O_T_ _ IGNITION SWITCH POSITION CIRCUIT MAKE OFF M G A1 NONE RUN LIGHT B A1 A2 L RUN B A1 NONE START _ S A1 NONE NOTE YOUR TRACTOR IS EQUIPPED WITH A SPECIAL ALTERNATOR SYSTEM THE LIGHTS ARE NOT CONNECTED TO THE BATTERY BUT HAVE THEIR OWN ELECTRICAL SOURCE BECAUSE OF THIS THE BRIGHTNESS O...

Страница 28: ...REPAIR PARTS TRACTOR MODEL NUMBER 944 601892 ELECTRICAL 22 I I II I i I I i I I i i I i I I 26 2 28 ...

Страница 29: ...olt Hex Hd 1 4 20unc X 3 4 Tray Battery Bolt Btr Frt 1 4 20 x 7 5 Zinc Holddown Battery Mount Nut Push Nylon 1 4 Battery Frt Switch Interlock Push In Harness Asm Light W 4152J Bulb Light 1156 Cable Battery 6 Ga 11 red Cable Battery 6 Ga w 16 ire red Fuse Nut Keps Hex 1 4 20 Unc Cable Ground 6 Ga 21 black Switch Plunger Nc Gray Switch Ign Key Ign Harness Ign Bolt BIk Fin Hex 1 4 20unc X 1 2 Cover T...

Страница 30: ...REPAIR PARTS TRACTOR MODEL NUMBER 944 601892 CHASSIS AND ENCLOSURES 212 29 28 39 58 166 208 31 207 6O 6O p 64 207 20 74 3 14 38 4 3O 208 ...

Страница 31: ... 4 Bumper Hood Dash Dash P L Bolt Carriage 3 8 16 x 1 Panel Dash Lh Panel Dash Rh Screw Thdrol 3 8 16 x 1 2 Hood BumperHood Plate Mtg Battery Fuel Tank Bushing Washer 13 32 X 13 16 X 12 Ga Nut Lock Hex W Ins 3 8 16 Unc Grille Lens Fender Footrest STLT Pnt Bracket Support Fender Screw Thdrol 5 16 18 X1 2 Bracket Asm Pivot Mower Rear Bracket Pivot Laser Lt Air Duct P L Bolt Rdhd Sqnk 3 8 16unc x 3 4...

Страница 32: ...REPAIRPARTS DRIVE TRACTOR MODEL NUMBER 944 601892 15 _ 3O 32 28_ 37 32 36 35 _ 55 ...

Страница 33: ...ellcrankClutch Grnd DrvSTL 163 74780416 49 123205X Retainer Belt 164 19091010 50 STD523715 Bolt 165 165623 51 STD541437 NutCrownlock 3 8 16UNC 166 166880 52 STD541431 NutCrownlock 5 16 18UNC 168 165492 53 105710X Link Clutch 169 165580 55 105709X Spring Return Clutch 197 169613 56 17060616 Screw 3 8 16 x 1 0 198 169593 57 140294 V Belt Ground Drive 199 169612 59 169691 Keeper Center Span 200 72140...

Страница 34: ...REPAIR PARTS TRACTOR MODEL NUMBER 944 601892 STEERING ASSEMBLY k_ _38 i i t q i L _ 44 51 54 91 88 J 71 J J 29 47 34 68 3O 67 67 67 43 ...

Страница 35: ...X 16 Ga Washer 27 32 X 1 1 4 X 16 Ga Ring Klip t5304 75 Bearing Col Strg BIk Link Drag Extended Stamp Washer Lock Hvy Hlcl Spr 3 8 Bearing Axle STLT GT Nut Hex Flange Lock Shaft Asm Strg Bushing Link Drag BIk LR Washer 13 32 X 7 8 X 16 Ga Screw Thdrol 3 8 16x3 4 Pin Cotter 1 8 X 3 4 Cad Rod Tie Wire Form 19 75 Mech Bushing Strg Screw Insert Cap Strg Wh Au Washer 13 32 X 2 3 8 X 12 Ga Lock nut Adap...

Страница 36: ...k Zi Screw 3 8 16 X 1 1 2 Washer 13 32 X 1 X 14 Ga Pan Seat Knob Seaat 1 2 13 Unc BIk Bracket Mounting Switch I i i KEY PART NO NO DESCRIPTION 13 121248X 14 72050412 15 134300 16 t21250X 17 123976X 21 171852 22 STD541431 24 19171912 25 127018X Bushing Snap BIk Nyl 50 Id Bolt Rdhd Sqnk 1 4 20x1 1 2 Spacer Split 28x 96 Yel Zinc Spring Cprsn 1 27 BIk Pnt Nut Lock 1 4 Lge Fig Gr 5 Zinc Bolt Shoulder 5...

Страница 37: ...Decal By Pass Decal V Belt Schematic Decal Replacement Parts Decal V Belt Drive Sch Decal Bat Dan Psn Pad Footrest LH STLT Pad Footrest RH STLT Decal Handle Lft Height Adjust Man ual Owner s English Manual Owner s French WHEELS TIRES 4 10 7 11 37 KEY PART NO NO DESCRIPTION 1 59192 2 65139 3 106222X 4 59904 5 106732X427 6 278H 7 9040H 8 106108X427 9 122082X 10 7152J 11 104757X428 144334 Cap Valve T...

Страница 38: ...REPAIR PARTS TRACTOR MODEL NUMBER 944 601892 ENGINE 81 _ 37 39 23 3 _ o i 6 i 11 _ 12 29 OPTIONAL EQUIPMENT Spark Arrester 4 38 ...

Страница 39: ... Engine See Breakdown B S 42E707 2275 E1 Muffler Exhaust Exhaust Asm Left Exhaust Asm Right ClampTube Double Engine Bolt 5 16 18unc x 3 4 w sems Heat Shield Lt Washer Lock Hvy Helical 1 4 Bolt Fin Hex 1 4 20 x 3 4 Gasket Muffler Tube Drain Oil Easy Washer Lock Ext Tooth 3 8 Screw Thdrol 3 8 16xl 1 2 Tytt Shield BRN DBR Guard Control Choke Nut Keps 3 8 24 UNF Screw TT Flange ArrestorSpark Tank Fuel...

Страница 40: ...REPAIR PARTS TRACTOR MODEL NUMBER 944 601892 MOWER DECK 142 _147 119 118_ 6 19F 21 106 _ 102 103 105 101 _ 104 106 102 _ 16 1 18 28 29 18 L 40 21 22 23 24 117 116 25 27 ...

Страница 41: ...890 Nut Crownlock 5 16 18 UNC 143 157109 Stiffener Bracket 144 158634 Bracket Deflector 145 165888 Cap Sleeve 146 171977 Spring Torsion Deflector 147 131335 Nut Push 148 169022 Shield Deflector 149 165898 Washer 11 32 x 5 8 x 16 Ga 150 19091216 Rod Hinge 151 169670 ScrewThdrotWasher Head 152 169676 Washer Spacer 153 169674 Pulley Mandrel 154 169675 Nut Toplock Flanged 155 169671 Bolt 156 169672 Pu...

Страница 42: ...REPAIR PARTS TRACTOR MODEL NUMBER 944 601892 MOWER LIFT 7 11 13 4 5 6 2 3 6 5 19 13 31 32 32 13 19 20 _ _20 15 20 15 42 ...

Страница 43: ...52 31 169865 32 73540600 Wire Asm Inner W Plunge5r Shaft Asm Lift PinGroove E Ring 5133 62 Washer 29 32 x 1 1 4 x 21 Ga Bearing Nylon Btk 629 ID Grip Handle Fluted Button Plunger Link Lift Lh Fixed Length Link Lift Rh Fixed Length RetainerSpring Link Front Nut Jam Hex 1 2 13 Unc Trunnion BIk Zinc Nut Lock w Wsh 1 2 13 Unc Arm Suspension Rear Spring Retainer Bearing Pvt Lift Nut Lock 3 8 24 NOTE Al...

Страница 44: ...79 73 81 77 18 17 2 16 32 64 93 _ _ 69 66 7 _9 60 63 58 19 3 125 48 124 119 120 10_ 9_ 109 107 12 88 19 _57 _ _ _ _ r_ 127 JL 128 _8 9 3 900 mO 0 13 I lli I z_ _0 rnl 0 ...

Страница 45: ...87 142917 Shaft Axle 75 X 16 99 Key L H 88 170429 Miter Gear Splined 90 170430 Miter Gear 15t 0 5 Id 93 170431 Shaft 107 170432 Ring Spiral Retaining 108 170433 Pin Jackshaft Magnet Ring 109 170434 Spring Bypass 111 170435 Hydro Mtg Screw 3 8 24 X 2 5 Long 113 170437 Filter 116 170438 Base Filter 119 170439 Actuator Bypass 120 170440 Rod Bypass Actuator 121 170441 Arm Bypass 122 170442 Retaining R...

Страница 46: ...INE MODEL NUMBER 42E707 TYPE NUMBER 2275 E1 5 520_ 359_ 373_ 1095 VALVE GASKET SET 9 _ 868_ 7 181 615o 220_ _ 26 11019 LABEL KIT I I 1058 OWNER S MANUAl_ 1 REQUIRES SPECIALTOOLS TO INSTALL SEE REPAIR INSTRUCTION MANUAL 22_ 1132_ 15_ 4_7 691 e 552A_ 552_ 404 o 4iE 46 ...

Страница 47: ...1 51A 865 305_ 50_ 307L 267 t 365_ 54_ 51A I 861 FUEL PUMP KIT 121 CARBURETOR OVERHAUL KIT 432 95 147 _ 105_ 51 117 188_ 22211138 1136 1137 _ 211_ _689J 209_ 205 212_ 276 62_ 947_ _ 425 3071 394A 3 2 43 391_ _ 394 _1_ _ _ 8591_ _ 434_ _ 435 _ 102__ 97 276B _ 95_ _3o_ 807_ 147_ _z_1 _ 119_ lO2 105 51_ L_ 11 _ 133 118 47 ...

Страница 48: ...GGS STRATTON ENGINE MODEL NUMBER 42E707 TYPE NUMBER 2275 E1 697_ 3091 783 1051_ y 803 544 513 802 q 797_ 7261 165_ 695 i I 1036 LABEL EMISSION I 73_ 332 934_ 75_ 1006 1005_ 358 ENGINE GASKET SET 524_ _ 51_ 691_ _ J 8420 519_12A_ 7A___ 1639 7 30 20 48 ...

Страница 49: ...rsize 267 690316 32 691133 Screw Connecting Rod 276 691872 33 691794 Valve Exhaust 276A 693497 34 691804 Valve Intake 276B 693510 35 691605 Spring Valve Intake 278 692810 36 691597 Spdng Valve Exhaust 297 691331 40 690656 Retainer Valve 304 691391 40A 691939 Retainer Valve Exhaust 305 690960 42 494553 Keeper Valve 306 690414 45 691800 Tappet Valve 306A 690435 46 214484 Camshaft 307 691003 47 69196...

Страница 50: ... 1051 691265 573 696040 Plate Back 1058 274796 601 95162 Clamp Hose 1090 691293 615 690317 Retainer Governor Shaft 1095 498047 616 491530 Crank Governor 1119 691183 629 262539 Spring Throttle Return 1132 690353 635 66538 Boot Spark Plug 1136 690329 643 496700 Retainer Air Filter 1137 690390 689 690555 Spring Friction 1138 690330 691 690657 Seal Governor Shaft 1154 690366 695 693149 Screw Ring Gear...

Страница 51: ... DOWN HILL NOT ACROSS HILL SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE 15 MAX I Operate your Tractor up and down the face of slopes not I greater than 15 never across the face Make turns gradu I ally to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes ...

Страница 52: ...arts Service to order the replacement pads accessories and owner s manuals that you need to do it yourself www sears ca To purchaseor inquireabouta Sears MaintenanceAgreement call 1 800 361 6665 9 a m 8 p m EST Mon Fri 4 p m Sat Pour sewice en franc ais 1 800 LE FOYER c 1 800 533 6937 www sears ca E 1 HomeCentral J TMTrademarks of Sears Roebuck and Co used under license by Sears Canada MC MDMarque...

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