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7 — ENG

 

D20415    Rev. 0    2/17/00

Air Compressor Pump:

  To compress air, the piston

moves up and down in the cylinder.  On the downstroke,
air is drawn in through the air intake valves.  The ex-
haust  valves remain closed. On the upstroke of the
piston, air is compressed.  The intake valves close and
compressed air is forced out through the exhaust valves,
through the outlet tube, through the check valve and into
the air tank.

Check Valve:

  When the air compressor is operating,

the check valve is “open”, allowing compressed air to
enter the air tank. When the air compressor reaches “cut-
out” pressure, the check valve “closes”, allowing air pres-
sure to remain inside the air tank.

Pressure Switch:

  The pressure switch is fitted with a

small lever.  It is labeled "Auto/O" for automatic run or
off. In the "O" position, the motor will not run. In the
"Auto" position, it automatically starts the motor when
the air tank pressure drops below the factory set “cut-
in” pressure.  It stops the motor when the air tank pres-
sure reaches the factory set “cut-out” pressure.

Pressure Release Valve: 

 The pressure release valve

located on the side of the pressure switch is designed
to automatically release compressed air trapped within
the compressor head and outlet tube. This short release
of air will occur when the air compressor reaches "cut-
out" pressure or the unit is shut off. If the air is not re-
leased, the motor will not be able to start when next
required.

Safety Valve:

  If the pressure switch does not shut off

the air compressor at its cut-out pressure setting, the
safety valve will protect the tank against high pressure
by “popping out” at its factory set pressure (slightly
higher than the pressure switch cut-out setting).

Regulator: 

 The air pressure coming 

FROM

 the air tank

is controlled by the regulator.  The regulator control knob
is a vibration proof design.  Lift the regulator knob  to
engage and depress the knob to lock. Turn the regulator
knob clockwise to increase pressure and counter-clock-
wise to decrease pressure. To avoid minor readjustment
after making a change in pressure setting, always ap-
proach the desired pressure from a lower pressure. When
reducing from a higher to a lower setting, first reduce to
some pressure less than that desired, then bring up to
the desired pressure.  Depending on the air requirements
of each particular accessory, the outlet regulated air pres-
sure may have to be adjusted while operating the ac-
cessory.

Regulator Gauge: 

 The outlet pressure gauge indicates

the air pressure available at the outlet side of the regula-
tor.  This pressure is controlled by the regulator and is
always less than or equal to the tank pressure. See “Op-
erating Procedures”.

Tank Pressure Gauge: 

The tank pressure gauge indi-

cates the reserve air pressure in the tank.

Cooling System:

  This compressor contains an ad-

vanced design cooling system. At the heart of this cool-
ing system is an engineered fan. It is perfectly normal
for this fan to blow air through the vent holes in large
amounts. You know that the cooling system is working
when air is being expelled.

Drain Valve:

  This valve is located at the bottom of the

tank. To drain accumulated moisture from the tank, pull
on the safety valve until tank pressure is 15 PSI. Un-
screw the drain valve and allow the water to drain.

DESCRIPTION OF OPERATION

TOOLS NEEDED FOR ASSEMBLY

• a 9/16" socket and an  open end wrench for

removing shipping boards.

• a 3/8” open end wrench or socket to tighten handle

screws.

Содержание 919.727260

Страница 1: ...intenance label on top of the motor shroud or on the bar code label on the rear of air tank 2 The Date Code Number can be found on the bar code label on the rear of the air tank 3 The Serial Number can be found on the bar code label on the rear of the tank 4 The Tank Registration Number is located on the metal data plate which is welded onto the backside of the air tank This data plate is painted ...

Страница 2: ... OF CONTENTS OPERATING PROCEDURES 10 MAINTENANCE 10 Air Filter Inspection and Replacement 10 Check Valve Replacement 10 Safety Valve Inspection 10 Motor 10 Storage 10 TROUBLESHOOTING GUIDE 11 12 AIR COMPRESSOR DIAGRAM 13 PARTS LIST 14 COMPRESSOR PUMP DIAGRAM 15 PARTS LIST 16 SERVICE NOTES 17 HOW TO ORDER REPAIR PARTS 18 CAUTION indicates a potentially hazardous situa tion which if not avoided may ...

Страница 3: ... REPLACE IT IMMEDIATELY WITH A NEW TANK OR REPLACE THE ENTIRE COMPESSOR NEVER DRILL INTO WELD OR MAKE ANY MODIFICATIONS TO THE TANK OR ITS ATTACHMENTS THE TANK IS DESIGNED TO WITHSTAND SPECIFIC OPERATING PRESSURES NEVER MAKE ADJUSTMENTS OR PARTS SUBSTITUTIONS TO ALTER THE FACTORY SET OPERATING PRESSURES DO NOT REMOVE THE STIFFENER BAR CONNECTING THE COMPRESSOR PUMP TO THE ENGINE EXCEPT TO ADJUST B...

Страница 4: ...E SHEDS WHICH LACK A STEADY EXCHANGE OF AIR KEEP CHILDREN PETS AND OTHERS AWAY FROM AREA OF OPERATION NEVER INHALE AIR FROM THE COMPRESSOR EITHER DIRECTLY OR FROM A BREATHING DEVICE CONNECTED TO THE COMPRESSOR WORK IN AN AREA WITH GOOD CROSS VENTILATION READ AND FOLLOW THE SAFETY INSTRUCTIONS PROVIDED ON THE LABEL OR SAFETY DATA SHEETS FOR THE MATERIAL YOU ARE SPRAYING USE A NIOSH MSHA APPROVED RE...

Страница 5: ...CCIDENTAL MOVEMENT OF THE UNIT NEVER OPERATE COMPRESSOR ON A ROOF OR OTHER ELEVATED POSITION USE ADDITIONAL AIR HOSE TO REACH HIGH LOCATIONS WHAT CAN HAPPEN HOW TO PREVENT IT RISK OF FALLING FUEL OR OIL CAN LEAK OR SPILL AND COULD RESULT IN FIRE OR BREATHING HAZARD SERIOUS INJURY OR DEATH CAN RE SULT FUEL OR OIL LEAKS WILL DAMAGE CARPET PAINT OR OTHER SURFACES IN VEHICLES OR TRAILERS WHAT CAN HAPP...

Страница 6: ... its capac ity The high pressure at which the motor shuts off is called cut out pressure CSA Electrical products sold in Canada are required to be certified to the applicable CSA standard s Canadian Standards Association CSA is a standards writing and safety testing organization Products that are CSA certified have been evaluated and tested and found to meet or exceed the applicable CSA standard s...

Страница 7: ... set pressure slightly higher than the pressure switch cut out setting Regulator The air pressure coming FROM the air tank is controlled by the regulator The regulator control knob is a vibration proof design Lift the regulator knob to engage and depress the knob to lock Turn the regulator knob clockwise to increase pressure and counter clock wise to decrease pressure To avoid minor readjustment a...

Страница 8: ...ns RISK OF ELECTRICAL SHOCK In the event of a short circuit grounding reduces the risk of shock by providing an escape wire for the electric current This air compressor must be properly grounded This portable air compressor is equipped with a cord hav ing a grounding wire with an appropriate grounding plug The plug must be used with an outlet that has been in stalled and grounded in accordance wit...

Страница 9: ...RAINED WATER WILL CORRODE AND WEAKEN THE AIR TANK CAUSING A RISK OF AIR TANK RUPTURE NOTE If drain cock valve is plugged release all air pressure The valve can then be removed cleaned then reinstalled 12 After the water has been drained close the drain valve The air compressor can now be stored OPERATING PROCEDURES 1 Before attaching air hose or accessories make sure the AUTO O lever is set to O a...

Страница 10: ...N POWER IS ON WHEN DOING MAINTENANCE YOU MAY BE EXPOSED TO VOLTAGE SOURCES COMPRESSED AIR OR MOVING PARTS PERSONAL INJURIES CAN OCCUR BEFORE PERFORMING ANY MAINTENANCE OR REPAIR UNPLUG THE COMPRESSOR AND BLEED OFF ALL AIR PRESSURE MAINTENANCE 8 Replace the pressure release tube and fitting 9 Replace the outlet tube and tighten top and bottom nuts 10 Replace the shroud Safety Valve Inspection If th...

Страница 11: ...alve when there is pressure in the tank and the com pressor is shut off Remove and clean or re place check valve DO NOT OVERTIGHTEN Air tank must be replaced Do not repair the leak Return compressor to Sears Service Center Torque head screws to 7 10 ft lbs If this does not stop leak replace seal If there is an excessive amount of pressure drop when the accessory is used adjust the regulator NOTE A...

Страница 12: ...ervice Center for inspection or replacement if necessary Bleed the line by pushing the lever on the pressure switch to the O position if the valve does not open replace it Inspect and replace if necessary Replace regulator Remove and clean or replace the check valve Have compressor checked at Sears Service Center Do not operate the compressor in the paint spray area See flammable vapor warning Mot...

Страница 13: ...13 ENG D20415 Rev 0 2 17 00 REPAIR PARTS ...

Страница 14: ...14 ENG D20415 Rev 0 2 17 00 2 1 37 AIR COMPRESSOR DIAGRAM ...

Страница 15: ...3 1 1 1 2 2 2 1 2 2 2 1 4 DESCRIPTION Shroud Rear Shroud Front Label Billboard Sears Label Performance 6 5 HP Fastener Assembly Torque 15 25 in lbs Label Warning Cover IntakeMuffler FilterElement Screw 10 14 x 2 5 Pan Head Torque 6 10 in lbs Label Air Filter Cover Label Maintenance Console Shroud Ring PanelMounting Gauge RT Hand Gauge LT Hand Manifold Nipple 1 4 x 2 5 Check Valve Reducer Regulator...

Страница 16: ...COMPRESSOR PUMP DIAGRAM ...

Страница 17: ... Cylinder ConnectingRod CompressionRing ConnectingRodCap Screw 10 24 x 75 T25 Torx Head O ring Valve Plate Assembly O ring Perm Lube Head Head Left Head Right Muffler Intake Screw 1 4 20 x 1 1 8 Torque 7 10 ft lbs OwnersManual SpecificationLabel KEY NO 38 39 40 41 42 43 44 45 x 46 47 x 48 49 x 50 51 52 53 54 55 56 57 x Key No s 46 48 50 can be purchased in K 0058 Compression Ring Kit Key No s 46 t...

Страница 18: ...red from any Sears Service Center and most Sears stores If the parts you need are not stocked locally your order will be electronically transmitted to a Sears Repair Parts Distribution Center for handling SERVICE SERVICE AND REPAIR PARTS CALL 1 800 665 4455 Keep this number handy should you require a service call or need to order repair parts If ordering parts make sure you have the name make and ...

Страница 19: ...ée à l arrière du réservoird air 4 Le numéro d enregistrement du réservoir indiqué sur la plaque signalétique métallique située à l arrière du réservoir Cette plaque est peinte de la même couleur que le réservoir Noter ces numéros pour référence Numéro de modèle___________________ Numéro de code_____________________ Numéro de série_____________________ Numéro du réservoir__________________ IMPORTA...

Страница 20: ...es mineures ou moyennes Ce guide contient des renseignements importants que vous devez bien saisir Cette information porte sur VOTRE SÉCURITÉ et sur LA PRÉVENTION DE PROBLÈMES D ÉQUIPEMENT Afin de vous aider à identifier cette information nous avons utilisé des signes de danger plus bas Veuillez lire attentivement ce guide en portant une attention particulière à ces sections CONSERVEZ CES DÉFINITI...

Страница 21: ...ACER LE COMPRESSEUR AU COMPLET NE JAMAIS PERFORER AVEC UNE PERCEUSE SOUDER OU FAIRE UNE MODIFICATION QUELCONQUE AU RÉSERVOIR OU À SES ACCESSOIRES LE RÉSERVOIR EST CONÇU POUR SUBIR DES PRESSIONS DE SERVICE PARTICULIÈRES NE JAMAIS EFFECTUER DES RÉGLAGES NI SUBSTITUER DES PIÈCES POUR MODIFIER LES PRESSIONS DE SERVICE ÉTABLIES À L USINE POUR LE CONTRÔLE ESSENTIEL DE LA PRESSION D AIR IL FAUT POSER UN ...

Страница 22: ...AIR ÉMIS PAR LE COMPRESSEUR QUE CE SOIT DIRECTEMENT OU AU MOYEN D UN DISPOSITIF RESPIRATEUR BRANCHÉ AU COMPRESSEUR TRAVAILLER DANS UN ENDROIT OÙ IL Y A UNE BONNE VENTILATION TRANSVERSALE BIEN LIRE ET RESPECTER LES DIRECTIVES DE SÉCURITÉ INDIQUÉES SUR L ÉTIQUETTE OU LA FICHE SIGNALÉTIQUE DE LA MATIÈRE QUI EST VAPORISÉE PORTER UN RESPIRATEUR HOMOLOGUÉ PAR LE NIOSH MSHA ET CONÇU POUR L APPLICATION EN...

Страница 23: ...HAUDSPENDANTPLUSIEURS MINUTESAPRÈSLEURFONCTIONNEMENT NEPASTENTERD ATTEINDRELESCOMPOSANTESDERRIÈRELESGARDESDE PROTECTIONETNEPASEFFECTUERDEL ENTRETIENAVANTD AVOIRLAISSÉ REFROIDIRL APPAREIL RISQUE PRÉVENTION UNCOMPRESSEURPORTATIFPEUTTOMBERD UNETABLE D UNÉTABLIOU D UNTOIT L IMPACTPEUTCAUSERDESDOMMAGESAUCOMPRESSEURET DESBLESSURESCORPORELLESOULAMORTDEL UTILISATEUR TOUJOURSS ASSURERDELASTABILITÉDUCOMPRES...

Страница 24: ...o 240 15 A à action différée 15 A ASME 33 gal É U 100 psi 130 psi 14 2 9 9 CFM Cubic feet per minute pi cu par minute SCFM standard CFM pi cu min standard C est une mesure du débit d air PSI Pounds per square inch lbs po ca unité de mesure de pression ASME American Society of Mechanical Engineers L équipement est fabriqué et testé conformément aux standards ASME Point de déclenchement du pressosta...

Страница 25: ... point d arrêt Régulateur de pression La pression de l air arrivant du réservoir est contrôlée par le bouton du régulateur Le bouton est du type insensible aux vibrations Tirer le bouton vers le haut pour modifier la pression et le presser vers le bas pour le bloquer Tourner le bouton dans le sens des aiguilles d une montre pour augmenter la pression et le tourner dans le sens inverse pour la dimi...

Страница 26: ... fiche et la prise chaque fois qu on branche lecompresseuretleschangersiellessontendommagées ou usées UNE MAUVAISE MISE À LA MASSE POURRAIT OCCASIONNER DES CHOCS ÉLECTRIQUES Ne pas modifier la fiche du cordon d alimentation électrique de l appareil Si la prise existante n est pas compatible en faire installer une par un électricien Lors de la réparation ou du remplacement du cordon ou de la fiche ...

Страница 27: ...c de l air comprimé non filtré des objets pouvant être détériorés Certains outils pneumatiques exigent de l air comprimé filtré Lire les instructions se rapportant à l outil 3 Vérifier la pression maximum permise par le fabricant de l outil La pression à la sortie du détendeur ne doit jamais dépasser ce maximum 4 Mettre le levier à la position Auto Le réservoir se remplitd airetlemoteurs arrêtequa...

Страница 28: ... est accessible Attendre que le compresseur refroidisse avant de procéder aux travaux d entretien Maintenir toujours le filtre à air propre Ne pas faire fonctionner le compresseur sans filtre à air Un filtre sale ne permet pas au compresseur de fonctionner à sa capacité maximale Donc avant de faire fonctionner le compresseur s assurer que le filtre à air est propre Clapet de retenue Nettoyage et r...

Страница 29: ...Vérifiercesraccords avec une solution d eau savonneuse NE PAS SERRER OUTRE MESURE S adresseràuncentredeserviceSearspourremplacer le pressostat et le détendeur de pression Un clapet défecteux laisse fuir l air par le détendeur quand le moteur est à l arrêt et que le réservoir est souspression Démonterleclapet Lenettoyeroule remplacer NE PAS SERRER OUTRE MESURE Le réservoir d air doit être remplacé ...

Страница 30: ...marreautomatiquementaussitôt que la pression du réservoir baisse au niveau du point déclenchement du pressostat 1 Vérifier fusible ou disjoncteur Remplacer ou réarmer Ne pas utiliser un fusible ou un disjonteur de calibre supérieur à la capacité du circuit 2 Vérifier le type de fusible N utiliser que des fusibles à action différée 3 Vérifier la tension d alimentation Vérifier le calibre de la rall...

Страница 31: ...13 FR D20415 Rev 0 2 17 00 Dépannage Pièces ...

Страница 32: ...14 FR D20415 Rev 0 2 17 00 2 1 37 SCHÉMA APPAREIL ...

Страница 33: ...ucteur 20 1 AC 0007 Régulateur de pression 21 1 97503734 Soupape de sûreté 22 1 H 2101 Adaptateur 23 1 SSP 7813 Écrouetmanchon 24 1 AC 0375 Pressostat 25 1 SS 8553 Raccord 26 2 SSP 7811 Écrouetmanchon 27 1 AC 0028 Tuyau détendeur de pression 28 1 SUDL 415 1 Cordon 29 2 AC 0098 Tuyau de sortie 30 3 SSP 7821 1 Écrou de compression en laiton Torque 100 120 lb po 31 1 SSG 3105 Bague en O 32 2 SSF 990 ...

Страница 34: ...SCHÉMA BLOC COMPRESSEUR ...

Страница 35: ...SSF 3158 1 Vis 10 24 x 75 T25 Torx Head 51 2 SSG 8156 Bague en O 52 2 AC 0032 Plaque de soupape 53 2 ACG 45 Bague en O lubrifiée en permanence 54 1 AC 0038 Culassegauche 55 1 AC 0037 Culasse droite 56 2 ACG 11 Admission de pot d échappement 57 8 SSF 927 Vis filetée 1 4 20 Torque à 7 10 lb pi PIÈCES NON ILLUSTRÉES D20415 Manuel de l usager D20382 Étiquette de spécifictions On peut obtenir les pièce...

Страница 36: ... et le numéro de la pièce que vous désirez commander ENTRETIEN Si vous appelez un centre d entretien local composez un des numéros suivants Regina 566 5124 Montréal 333 5740 Toronto 744 4900 Halifax 454 2444 Kitchener 894 7590 Ottawa 738 4440 Vancouver 420 8211 POUR COMMANDER DES PIÈCES DE RECHANGE IL FAUT TOUJOURS INDIQUER LES RENSEIGNEMENTS SUIVANTS NUMÉRO DE LA PIÈCE DESCRIPTION DE LA PIÈCE NUM...

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