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Страница 1: ...fety Rules and Operating Instructions in this Manual before using this product Warranty o Safety o Unpacking Assembly Description Operation Adjustments Maintenance Troubleshooting Sears Roebuck and Co Hoffman Estates IL 60179 www craftsman com ...

Страница 2: ...n outlet in the United States for free repair or replacement if repair proves impossible This warranty does not include expendable parts such as lamps batteries bits or blades This warranty applies for only 90 days from the date of purchase if this product is ever used for commercial or rental purposes This warranty gives you specific legal rights and you may also have other rights which vary from...

Страница 3: ...r serious injury to yourself or to others Always follow the safety precautions to reduce the risk of fire electric shock and personal injury CAUTION Failure to obey this safety warning MAY result in personal injury to yourself or others or property damage Always follow the safety pre cautions to reduce the risk of fire electric shock and personal injury DAMAGE PREVENTION AND INFORMATION MESSAGES T...

Страница 4: ...tations as well as the specific potential hazards related to this tool o STAY ALERT watch what you are doing and use common sense when oper ating a power tool DO NOT use toot while tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury DRESS properly DO NOT wear loose clothing or jewelry Pull back long h...

Страница 5: ...he rate for which it is designed DO NOT use the tool if switch does not turn it On or Off Any tool that cannot be controtted with the switch is dangerous and must be repaired DISCONNECT the plug from the power source before making any adjust ments changing accessories or storing the tool Such preventive safety measures reduce the risk of starting the tool accidentally NEVER leave the tool running ...

Страница 6: ...ower tools in wet or damp locations Water entering a power tool will increase the risk of electric shock INSPECT toot cords for damage Have damaged tool cords repaired at a Sear Service Center BE SURE to stay constantly aware of the cord location and keep it well away from the moving router DO NOT abuse the cord NEVER use the cord to carry the tool by or to pull the plug from the outlet Keep cord ...

Страница 7: ...s per minute _k Indicates danger warning or caution it means attention Your safety is involved SERVICE SAFETY if any part of this router is missing or should break bend or fail in any way or should any electrical component fail to perform properly SHUT OFF the power switch and remove the router plug from the power source and have the missing damaged or failed parts replaced BEFORE resuming operati...

Страница 8: ... the cotlet nut is not securely tightened the cutting bit may detach during use causing serious personal injury NEVER tighten collet nut without a cutting bit installed in the collet nut USE CLAMPS or other practical ways to secure and support the work piece to a stable platform and hold the work piece rigidly in position Holding the work by hand or against your body is unstable and may lead to lo...

Страница 9: ...ould be used for edging onlyo BE SURE CUTTING BIT is centered in template guide sold separately prior to template guide applications to avoid personal injury or damage to finished work DO NOT REMOVE more than 1 8 inch in a single pass Excessive depth of cut can result in loss of control that could result in personal injury After completing a cut turn motor OFF and let it come to a complete stop BE...

Страница 10: ...orption of harmful chemicals WARNING Use of this tool can generate and or disburse dust which may cause serious and permanent respiratory or other injury Always use NIOSH OSHA approved respiratory protection appropriate for the dust ex posure Direct particles away from face and body ADDITIONAL RULES FOR SAFE OPERATION WARNING BE SURE to read and understand all instructions Failure to follow all in...

Страница 11: ...er source when you are assembling parts making adjustments installing or removing collets nuts cutting bits cleaning or when it is not in use Dis connecting the router will prevent accidental starting which could cause serious personal injury 1o Carefully lift the Router Motor and Fixed Base with the 1 2 in colleVnut already installed out of the color box and place it on a stable flat surface 2 Op...

Страница 12: ... Fig 1 1 Fixed Base and Router Motor with 1 2 in Collet Nut 2o Power cord 3 Sawdust extraction adapter 4 Edge Guide 5 1 4 in Collet Nut 6 Collet Nut Wrench 7 Depth adjustment wrench 28190 ManuaLRevised 07_ 409 Page 12 ...

Страница 13: ...B se Coliet Nut Spindle Lock Clear Plastic Chip Shield Router Table Mounting Hole Micro Adjustment Dial Power Outlet Coarse Adjustment Knob Motor Cramp Edge Guide Locking Knob Edge Guide Mounting Slot i Wrench hole 28190 Manual Revised 07 0409 Sawdust Extraction Hood Edge Guide Locking Knob Edge Guide Mounting Slot Page 13 ...

Страница 14: ...e Router has the following features 1 12 5 Amp 2 1 4 Peak HP Variable Speed Router Motor runs at 12 000 to 25 000 RPM no load speed 2_ 3 4_ Speed Dial allows matching proper speed to material and bit size Electronic Feedback Circuitry provides soft starts for longer motor life maintains constant speed under load for a quality finish in all materials Fixed Base features Coarse and Fine Depth Adjust...

Страница 15: ... for dependable service 19 Includes carry bag for easy carrying and storage 20 Integrated Depth adjustment Wrench hole of the base for adjusting the depth of cut from above the table with depth adjustment wrench NOTE This tool is shipped completely assembled To install or remove bits or add accessories such as sawdust ejection hoods for hook up to vacu urns see the following instructions SELECTING...

Страница 16: ...ig 3 Place the wrench on the collet nut and turn coun ter clockwise and loosen col et nut slightly to accept cutting bit shank Insert cutting bit shank into collet nut assembly as far as it will go then back the shank out until the cutters are approximately 1 8 to 1 4 inch away from the face of the collet nut Fig 4 4a With cutting bit inserted and spindle lock button pressed in engaging shaft plac...

Страница 17: ... cutting bit properly With the router cutting bit removed turn the colleVnut counterclockwise with spindle lock engaged until it is free from router motor s spindle shaft Blow the collet out with compressed air and clean the tapered inside of the cot let nut with a tissue or fine brush Always make sure the cutting bit shank collet nut and router motor spindle are clean and free of woodchips dust r...

Страница 18: ...of fixed base facing you open router motor clamp A Press in Coarse Adjust ment Knob B while you align the router motor s slot with the pin in the fixed base 5 When the router motDr s slot Fig 5 F D A C is aligned and engaged into the base s pin slide the router motor down into the fixed base 6 The router motor wilt now slide up or down to set coarse adjustments when the coarse adjustment knob is p...

Страница 19: ...the sub base The fixed base is designed with a micrometer fine adjustment system When the bit is lowered to the approximate position desired coarse setting the system then can be micro adjusted to the precise depth Coarse Adjustment Depressing the Coarse Adjustment Knob B allows you to quickly lower or raise the cutting bit to three depth settings Micro Adjustments NOTE Before making fine adjustme...

Страница 20: ...ZERO 0 mark on Depth Indicator Ring E is lined up with the 1 mark on base 5 Release the Coarse Ad 6_ Fig 6a justment Knob making sure the 0 stays lined up with the mark Place the router on two level scrap work pieces positioned so the cutting bit can be lowered below the sub baseo 7 Turn the Fine Adjustment Dial F counterclockwiseito lower the bit to the desired depth of cut Turn the dial clockwis...

Страница 21: ...he toggle switch located on the top cap of the router motor The left side of the toggle switch hood as you face it is marked 1 for On and the right side as you face it is marked O for Off TO TURN THE ROUTER MOTOR ON Push the toggle switch to the left side marked 1 or On TO TURN THE ROUTER MOTOR OFF Push the toggle switch to the right side marked O or Off When turning the toggle switch On always su...

Страница 22: ...s green light is always on when router motor is plugged into power source HEAVY DUTY EDGE GUIDE Fig 10 Your Fixed Base Router comes with a Heavy Duty Edge Guide This edge guide can be used as an aid in routing ap plications such as decorative edging straight edge planing and trimming grooving dado ing and slotting To assemble onto fixed or plunge bases simply insert edge guide rods into edge guide...

Страница 23: ...election Chart Never exceed these bit speeds Cutting Bit Diameter Max Speed Up to 1 in 25mm 6 1 1 4 in to 2 in 30 50ram 4 5 2 1 4 in to 24 2 in 55 65 mm 2 3 3 in to 3 1 2 in 75 90mm I 2 Reduce the speed when using extra large 1 in plus or heavy cutting bits Chang ing the router s rate of feed can also improve the quality of the cut DIAL SETTING 1 2 3 4 5 6 RPM 12 000 14 000 16 000 18 000 20 000 25...

Страница 24: ...g good material make your test cuts on scrap materials How you place your router onto a work piece to start the cut depends on the type of routing you are going to perform Edge Routing or In_rnal Routing EDGE ROUTING OR INTERNAL ROUTING For ease of operation and to maintain proper control your router has two handles one on each side of the router base When ofSerating the router always hold it firm...

Страница 25: ...ng bit will react in the work piece will help you produce quali_ cuts INTERNAL ROUTING Figs 13 13a 13b 1 With depth of cut set tilt router and place on work Fig 3 piece with leading edge of sub base contacting work piece first Fig 13 3_ Turn router motor On and let motor build up to its full speed being careful not to let cutting bit contact work piece To begin your cut gradually feed the cutting ...

Страница 26: ... in depth of cut in a single pass his will help provide better control ars well as serve as a guide E on the next passes NOTE A core box or V groove bit is often used for _outing letters and engraving objects Straight bits and ball mills are o_ten used to make relief carvings Veining bits are used to carve small intricate details NOTE Making a single deep cut is never advisable fSmaller diameter b...

Страница 27: ...oo thin or the bit is Fig 15 Motor housing SpindlexL ck _ Cutl_r _ Spindle _ L_ _J I z J Fixed Base Top Edge of Workpiece Fig 15a i I Workpiece I i WHOLE EDGE SHAPING _ Guide Board Whole Edge of Workpiece set too low see Fig 15a o This guide board must have exactly the same contour r straight or curved as the work piece edge If the guide board is positioned so I that it extends from the work piece...

Страница 28: ...of the e for loss of control pos sibly resulting in personal injury When Climb Cutting is r_quired backing around a corner for example exercise extreme caution to maintai control of the router Because of the high speed of the cutting bit during a p_ oper feeding operation left to right there is very little kickback under normal_onditionso However if the cutting bit strikes a knot an area of hard g...

Страница 29: ...er when making this type of cut around curves When the guide is positioned as shown in Fig 17a the router travel should be from left to right and clockwise around curves Guide Outside Bit iotation Bit Rotation Fig 17a ROLdSr F ed Direction L Guide Inside Bit Rob Bit Rotation Routsr Fe_ d Direction If there is a choice the set up in Fig 17 is easier to use but there is the possibility of Climb Cutt...

Страница 30: ... 18 Bit Shank Fig 18a Cut Bit Shank TOO Under extreme force feeding conditions the RPMs cari become so slow and the bites become so large that chips become partially cut _ff causing splintering and gouging of the work piece The router will make clean smooth cuts if allowed to ruln freely without the over load of forced feeding You can detect forced feeding _ the sound of the motor Its usual high p...

Страница 31: ...the operator it will not stop objects larger than woodchips thrown fror_ the bit CAUTION ALWAYS have the chip shield deflector in place on the base when operating the router WARNING ALWAYS turn router motor off and u_ plug router from power source before making any adjustments or installin_ accessories Failure to turn router motor off and unplug router could result in accidental starting which can...

Страница 32: ...clockwise with the wrench supplied The depth of the cut can be read on the scale dial Each mark on the scale indicates a 1 64 in change in depth setting 1 Switch off the router 2 Loosen the router motor clamp 3o Insert the wrench into the adjusting hole on the tabl_e top turn the adjustment knob clockwise with the wrench to move the collet down or counterclock wise to move the collet up 4 When the...

Страница 33: ... During any use on these materials it is extremely important that the tool is cleaned frequently by blowing with an air jetJ A_k WARNING Always wear safety goggles or safe_y glasses with side shields during power tool operations or when blov_ing dust if operation is dusty also wear a dust mask ROUTINE MAINTENANCE A_k WARNING DO NOT at any time let brake fluids gasoline petroleum based products pen...

Страница 34: ...break4qperiod 4 Insert new brush assemblies into guide channels with the carbon part going in first being certain to fit the tx o metal ears into their slots in the channel Fig 22 _ Remember to replace both end caps after inspect ing or servicing brushes_ Tighten the caps snugly but do not over tighten The router should be al lowed to RUN IN run at no load without a cutting bit for 5 minutes befor...

Страница 35: ... i oT ne bit is dull Routing at an inappropri ate bit speed Bit size is inappropriate for the cotlet I Solution w_lug the detachable cord ipto the power source oP_ullthe switch to ON ositiono _ _pen the brush cap and replace the old brushes with s_ itable new brushes o hange to a sharp bit oF efer to Variable Speed e n _election Chart lab I o the Router Motor cap and s lect an appropriate bit s ee...

Страница 36: ... Sears also as Router tables various template sets universal rout 6418t 11 pc_ bushing set 64180 and clear sub bas 64182 6 pc plunge base 64183 d result in serious injury ion of Craftsman router ac Bits available in High 11 your routing needs ffers accessories such rfence with lock knobs sets 6pc fixed base k WARNING Only use router tables with proper guarding for the cutting bit and with on board...

Страница 37: ... 1 4 Peak HP Fixed B_se Router MODEL NUM BER 320 28190 The Model Number will be found on the Nameplate Always mention the the tool s model number when orqering parts Accessories o 56 3_ 7O 71 28190 Manual_Revised 07 O409 Page 3 ...

Страница 38: ...ed 2 1 4 Peak HP Fixed B_se Router MODEL NUM BER 320 28190 The Model Number will be found on the Nameplate Always mention the too s model number when orderiqg parts Fixed Base 57 GO 59 28 90 ManuaLRev_sed_07 0409 i Page 38 ...

Страница 39: ...ak HP Fixed BER 320 281g0 The Model Number will be found on the Nameplate Always mention the the tool s model number when or Router Motor Unit 15 se Router MODEL NUM ering parts 2_ 24 25 f2 28 f 29 28190 ManuaLRevised_07 0409 Page 39 ...

Страница 40: ...CB Plate 1 7 5620017000 Screw 2 8 9 4540017000 Power Indicator Ugh 1 10 4870073000 11 3122851000 12 3120537000 13 4960019000 14 2800005000 15 16 2822257000 Switch 1 Seat Ring 1 Brush Cap 2 Carbon Brush 2 Brush Holder 2 Cord Guard 1 Power Cord ASSY 1 3121O64O00 17 18 3123279000 i 3520 30000 20 3121049000 4930314000 Receptacle 1 Middle Housing 1 Bearing Holder I _ 1 Gasket 1 22 25 5610100000 26 3123...

Страница 41: ...ting Knob 1 41 3123281000 Indicator 1 42 3550854000 Shaft 1 43 3400189000 Lock Bolt 2 1 6 6 44 3660293000 Spring 1 45 3520259000 Sliding Block 1 46 5620057000 Screw 1 47 J 3420562000 Adjustor Block 1 48 3123282000 Button 1 49 5670040000 Located Pin 1 50 5630015000 Lock Nut 1 5 1 3420558000 Mounting 1 52 54 55 5620024000 56 3320274000 57 3121637000 58 3123294000 59 5620067000 3703863000 Clamping Le...

Страница 42: ...50000 Screw 64 5650015000 Spring Washer 65 56500I 3000 Plain Washer 66 67 68 69 3 1 2 3703925000 Fence ui 3550588000 Guiding Rod 3700807000 Wrench 3402220000 Depth Adjusting Lev r 2 2 1 2 70 7 I 3550595000 Cotlet 1 3 I23286000 Vaccum Adapter 1 28590 Manual F_e_4sed07 O409 i Page 42 ...

Страница 43: ...28190 ManuaLRevisecl_07 0409 Page 43 ...

Страница 44: ...o an_ Canada wv _w sears com www se_ars ca Our Home For repair of carry in items like vacuums and electronics call anytime for the Iocai Sears Parts Repair Servic 1 800 488 1222 U S A 1 800 46 www sears com www se lawn equipment on of the nearest _ _i _ Center _ i _ _ 9 4663 Canada _i_ _i trs ca Para pedir servicio de reparaci6n Au Canad_ _ _F__ _ _ a domicilio y para ordenar piezas 1 8 _ _ 1 888 ...

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