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Содержание 113.241680

Страница 1: ...umber Model and serial number may be found at the rear of the base You should record both model and serial number in a safe place for future use CAUTION READ ALL INSTRUCTIONS CAREFULLY MRN IO INCH FLEX DRIVE TABLE SAW assembly operating repair parts Sold by SEARS ROEBUCK AND CO Chicago Part No 62868 IL 60684 U S A Printed in U S A ...

Страница 2: ...nd benches invite accidents Floor must not be slippery due to wax or sawdust 6 AVOID DANGEROUS ENVIRONMENT Don t use power tools in damp or wet locations or expose them to rain Keep work area well lighted Provide adequate surrounding work space 7 KEEP CHILDREN AWAY All visitors should be kept a safe distance from work area 13 Z87 1 at all times Everyday eyeglasses only have impact resistant lenses...

Страница 3: ...n such as the motor switch or other operating control a safety device or the power cord cease operating immediately until the particular part is properly repaired or replaced B Small loose pieces of wood or other objects that contact the rear of the revolving blade can be thrown back at the operator at excessive speed This can usually be avoided by keeping the guard and spreader in place for all t...

Страница 4: ...f the saw An accident and serious injury could result NEVER use another person as a substitute for a table extension or as additional support for a workpiece that is longer or wider than the basic saw table or to assist in feeding or supporting or pulling the workpiece DO NOT pull the workpiece through the sawblade position your body at the nose in feed side of the guard start and complete the cut...

Страница 5: ...onnecting plugs to 2 prong receptacles The green grounding lug extending from the adapter must be connected to a permanent ground such as to a properly grounded outlet box An adapter as illustrated is available for connecting plugs to 2 prong receptacles GROUNDING LUG s ADAPTER 3 PRONG PLUG GROUNDING PRONG GROUNDED 3 PRONG OUTLET Plug power cord of fully assembled saw into 110 120V properly ground...

Страница 6: ...Compound Miter Cutting 33 BASIC SAW OPERATION USING THE RIP FENCE 33 Ripping 33 Bevel Ripping 33 Ploughing and Molding 35 Resawing 36 Cutting Panels 36 Rabbeting 36 Dadoing 37 Using Featherboards 37 MOTOR 38 MAINTENANCE 38 LUBRICATION 39 RECOMMENDED ACCESSORIES 39 TROUBLE SHOOTING 40 REPAIR PARTS 42 UNPACKING AND CHECKING CONTENTS TOOLS NEEDED COMBINATION SQUARE MUST BE TRUE _ STRAIGHT EDGE OF BOA...

Страница 7: ...837 1 Containing the Following Items C Screw Truss Hd 1 4 20 x 1 8 D Lockwasher External 1 4 8 D Lockwasher External 5 6 4 E Nut Hex 1 4 20 8 E Nut Hex 5 16 18 4 F Screw Hex Hd 5 16 18 x 1 1 4 4 G Washer 11 32 x 11 16 x 1 16 4 G Washer 17 64 x 3 4 x 1 16 2 Loose Parts Bag No 62752 for Legs 1 Containing the Following Items C Screw Truss Hd 1 4 20 x 5 8 24 D Lockwasher External 1 4 24 D Lockwasher E...

Страница 8: ... 4 Nut Hex 1 4 20 4 Nut Wing 1 4 20 2 Screw Hex Hd 5 16 18 x 1 3 4 2 Screw Hex Hd 5 16 18 x 3 4 1 Qty 1 Screw Hex Hd 5 16 18 x 1 2 Screw Pan Hd 10 32 x 3 4 2 Key Sq 3 16 1 A B C D E F H G ASSEMBLY ASSEMBLING STEEL LEGS NOTE Steel Legs are furnished with Model 113 241680 From among the loose parts find the following Hardware 24 Truss Head Screws 1 4 20 x 5 8 in long top of screw is rounded 24 Lockw...

Страница 9: ...th holes in top of legs 3 Install screws washers Iockwashers and nuts as shown SAW BASE HEX HEAD SCREW _l I FLAT WASHER _ END _ STIFFENER _ FLAT WASHER __ LOCKWASHER _ HEX NUT _ If you mount the saw on any other bench make sure that there is an opening in the top of the bench the same size as the opening in the bottom of the saw so that the sawdust can drop through Recommended working height is 33...

Страница 10: ...D SCREW TILT HANDWHEEL CHECKING TABLE iNSERT 1 Insert should be even with table top Check as shown Loosen flat head screw that holds insert and adjust the four set screws as necessary Tighten flat head screw Do not tighten screw to the point where it deflects the insert 3 32 IN SETSCREW WRENCH TABLE INSERT_ 2 To remove insert _ _1 A Loosen Phillips Flat Head Screw B Lift insert from front end and ...

Страница 11: ...are to REAR rotate blade to see if MARKED tooth again touches blade of square 5 If tooth touches square at FRONT and REAR sawblade is PARALLEL to MITER GAUGE GROOVE 6 If tooth does not touch the same amount the mechanism underneath must be adjusted to make the blade PARALLEL to GROOVE A Rear support bearing must be moved TOWARD the combination square if there is a space between marked tooth and en...

Страница 12: ... maintain sufficient clearance BLADE TILT OR SQUARENESS OF BLADE TO TABLE 90 SQUARE and 45 BEVEL STOP SCREWS When the bevel pointer is pointing directly to the O mark on the bevel scale the sawlolade should make a SQUARE cut 90 to the table To check for SQUARENESS WARNING TO AVOID INJURY FROM ACCIDENTAL START TURN SWITCH OFF AND REMOVE PLUG FROM POWER SOURCE OUTLET 1 Blade should be all the way UP...

Страница 13: ...INTEk _ ADJUSTING S REW _ POINTER AT 0 POSITION NOTE Lower sawblade elevation before tilting sawblade Failure to do this may result in damage to your saw 1 Lower the blade to about two inches above the table 2 Turn tilt handwheet counterclockwiseto tilt blade to a 45 bevel 3 Raise blade elevation to maximum height 4 Check bevel of blade with the head of the combination square HEAD OF COMBINATION S...

Страница 14: ...e motor on your workbench or on the floor D Plug the cord into a properly grounded outlet See Motor Specifications and Electrical Requirements Section Notice the rotation of the shaft If it is ROt turning COUNTERCLOCKWISE do not continue assembly Contact your nearest Sears Store or Service Center E Remove plug from outlet 5 8 iNCH __ DIAMETER Si AF_ _ KEY COUNTER CLOCKWISE ROTATION WARNING TO AVOI...

Страница 15: ...hers External Type No 8 2 Carriage Bolts 1 4 20 x 3 4 in long 2 Hex Head Screws 1 4 20 x 1 in long 4 Hex Nuts 1 4 20 approx aia of hole 1 4 in 2 Washers 17 64 x 3 4 x 1 16 4 Lockwashers External Type 1 4 in approx dia of hole 1 4 in 2 Shaft Brackets 1 Flexible Shaft Assembly 1 Motor Connector 1 Square Key 3 16 x 15 16 long 2 Install 3 16 in square key in motorshaft keyway 3 16 IN SQUARE KEY 3 Loos...

Страница 16: ...ening in the side of the saw base Line up the SQUARE END of the FLEXIBLE SHAFT with the square hole in the arbor shaft holding square end of flexible shaft insert the FLEXIBLE SHAFT into the square hole in the arbor as far as it will go iMPORTANT Make sure the FLEXIBLE SHAFT is inserted as far as it will go Approximately 3 4 inch J L_ J o 8 Insert SMALL FERRULE on SHAFT HOUSING into the arbor shaf...

Страница 17: ...ir square mating holes deep enough to ailow ferrule to be correctly positioned CAREFULLY ROTATE BLADE BY HAND TO LINE UP SQUARE END OF FLEXIBLE SHAFT WITH SQUARE HOLE IN MOTOR CQNNECTOR 11 Assemble upper and lower shaft bracket by inserting 1 4 20 x 3 4 carriage bolts in upper and lower square holes on the saw base rear panel and then through the slotted hole in the shaft brackets Assemble 17 64 x...

Страница 18: ... the MOTOR CONNECTOR does hit the LARGE FERRULE loosen the nuts holding the shaft brackets to the saw base and the nuts holding the LARGE FERRULE in the shaft brackets Adjust the brackets and the LARGE FERRULE until the LARGE FERRULE is centered and is not hit by the MOTOR CONNECTOR NOTE It may be necessary to raise or lower motor on motor mount slightly Be sure to reposition shaft brackets as req...

Страница 19: ...6 18 x 3 4 in long 2 F atwashers dia of hole 21 64 in 2 External Lockwashers __ 2 Hex Nuts 5 16 18 2 Insert two 3 4 inch screws through two flat washers then through holes in switch 3 Insert screws through holes eight and ten in front fence guide bar as illustrated 4 Install two Iockwashers and nuts Tighten nuts J AM NUT 5 16 18 _ _ 7 LOCKWASHER _ 8TH HOLE _ F _ _ _ FRONT FENCE 1OTH HOLE _ GUIDE B...

Страница 20: ...UTS will cut threads on the rod as they are screwed on Just start nuts onto ends of rod _ SELF THREADING NUT 2ND HOLE 4TH OR 5TH HOLE X FENCE GUIDE BAR ROD REMOVE 3 SCREWS FROM REAR OF TABLE EXTENSION BEFORE INSTALLING GUIDE BAR 9 Hold rod with one hand and with a 1 2 in wrench or pliers start screwing on ONE of the nuts only ATURN ORTWO screw on other nut the same way t0 Using TWO 1 2 in wrenches...

Страница 21: ...iy 1 32 in above tab e make sure it is square with fence guide bar rod tighten screw at end of bar t8 Replace screws in rear of table extension be sure top surface of extension is PARALLEL to top surface of rear guide bar 19 Move fence to RIGHT edge of table make sure it is approx t 32 in above table at front and rear and tighten screws ALIGNING RIP FENCE The fence should slide easily along the ba...

Страница 22: ...DO NOT LOCK IT Move the REAR END of the fence slightly to the right or left when you release it the fence should spring back to its original position If it does not the spring pressure must be INCREASED 1 Loosen the screws 2 Move Spring slightly toward front of fence SPRING tighten screws SLIDE SPRING TO ADJUST PRESSURE 22 ...

Страница 23: ...f the teeth tighten lock handle 3 Loosen screw holding the indicator adjust so that it points to 2 on the rip scale tighten screw NOTE If you cannot adjust indicator so that it points to 2 loosen the screws holding the front guide bar and move the guide bar LOCK HANDLE INSTALLING BLADE GUARD 1 From Among the loose parts find 4 Truss Head Screws 1 4 20 x 3 4 in long 2 Hex Socket Setscrews 1 4 20 x ...

Страница 24: ...n long setscrews nuts _ockwashers and washers to the SPREADER SUPPORT BRACKET and s_ip the nuts into the slot m tr_e spreader support 5 Finger tighten ONLY THE HEX NUTS 6 Lay a piece of fiat straight wood and a square on saw table and rotate the SPREADER SUPPORT unti_ the bracket is a_igned with square 7 MAKE SURE END OF SUPPORT BRACKET AND ROD ARE EVEN using a 1 8 in_ setscrew wrench TIGHTEN THE ...

Страница 25: ...e positioning spreader 4 Lay a piece of straight flat wood against the sawblade Insert folded paper between spreader and strip of wood 5 MAKE SURE THE HEX NUTS UNDERNEATH ARE LOOSE 6 Hold the spreader tightly against the wood and make sure the wood is against the saw blade TIGHTEN THE HEX NUTS This will align the spreader in the middle of the cut KERr made by sawblade THREE THICKNESS OF PAPER WING...

Страница 26: ...t to 0 F The miter gauge head must rest on top of the bar without being able to move up and down yet it must swivel freely G The swiveling movement of the head can be adjusted by tightening or loosening the setscrew 4 using the 1 8 in setscrew wrench NOTE The setscrew is located inside of the head To reach it swivel the head to 60 degrees and turn the miter gauge upside down 1 8 IN SETSCREW WRENCH...

Страница 27: ...or switch on and off rapidly as this may cause the sawblade to loosen In the event this should ever occur allow the sawblade to come to a complete stop and retighten the arbor nut normally no_ excessively Never leave the saw while the power is ON B TO turn saw OFF PUSH lever in Never leave the saw until the cutting tool has come to a complete stop C TO lock switch in OFF position hold switch IN wi...

Страница 28: ...ration of the sawblade guard Select a suitable piece of smooth straight wood dril two holes and attach it with screws NOTE When bevel crosscutting attach facing so that it extends to the right of the miter gauge and use the miter gauge in the groove to the nght of the blade RIP FENCE is locked in place by tightening the lock knob To move the fence loosen the knob and grasp the fence with one hand ...

Страница 29: ...o table cut off a piece of wood C Pull miter gauge back until wood is over disc Using very sharp pencil mark a ine on disc D With miter gauge in right hand groove follow same procedure and mark another line on disc E These tines indicate the path of the cut kerf made by the sawbtade F When cutting the workpiece line up mark on workpiece with line on disc Use the hold down clamp optional accessory ...

Страница 30: ...FACE AND THIS EDGE MUST BE PARALLEL 3 8 PLYWOOD _ 5 1 2 NOTE All dimension in inches _ _ USING THE MITER GAUGE THE MITER GAUGE IS USED WHEN CROSSCUTTING MITER CUTTING BEVEL CUTTING COMPOUND MITER CUTTING DADOING and when RABBETTING AND MOLDING across the end of a narrow workpiece WARNING FOR YOUR OWN SAFETY ALWAYS OBSERVE THE FOLLOWING SAFETY PRECAUTIONS IN ADDITION TO THE SAFETY INSTRUCTIONS ON P...

Страница 31: ...ter accuracy The miter gauge may be used in either of the grooves in the table Make sure it is locked When using the miter gauge in the LEFT hand SANDPAPER WORKPIECE 1 I it i TAB LE When cutting long workpieces invert AUXILIARY FENCE WORK SUPPORT and position it on top of the guide bars to support the workpieces as near to the end as possible If this does not adequately support the workpiece you c...

Страница 32: ...ou would for crosscutting Adjust the miter gauge to the desired angle and lock it The miter gauge may be used in either of the grooves in the table When using the miter gauge in the LEFT Hand groove hold the workpiece firmly against the miter gauge head with your left hand and grip the lock knob with your right When using the RIGHT hand groove hold the workpiece with your right hand and the knob w...

Страница 33: ...CK Stand to either side of the blade 7 Keep your hands clear of the blade and out of the path of the blade 8 If ths blade stalls or stops while cutting TURN SWITCH OFF before attempting to free the blade g 10 11 Do not reach over or behind the blade to pull the workpiece through the cut to support long or heavy workpieces to remove small cut off pieces of material or FOR ANY OTHER REASON Do not pi...

Страница 34: ...ece do not FEED the workpiece with the left hand When Wi DTH OF RIP is 2 in to 6 in wide USE TH E PUSH STICK to feed the work When WIDTH OF RIP is NARROWER than 2 in the push stick CANNOT be used because the guard will interfere USE the AUXILIARY FENCE WORK SUPPORT and PUSH BLOCK Attach Auxiliary Fence Work Support to rip fence with two C clamps ...

Страница 35: ... Narrow stripsthickerthantheAuxiliaryFence Work Supportmayentertheguardandstrikethe baffle CAREFULLY raiseguardonlyenough to clearthe workpiece UsePUSH BLOCKto complete cut BAFFLE AUXILIARY FENCEr WORK SUPPORT CUTTING PANELS When cutting panels whenever fence is positioned outside of table surface ALWAYS use the AUXILIARY FENCE WORK SUPPORT 1 Unlock fence and raise rear end 2 Position AUXILIARY FE...

Страница 36: ... BOARD KEEP SAME FACE OF BOARD AGAINST FENCE FOR SECOND PASS AS THE FIRST PASS 3 iNSTALL BLADE GUARD IMMEDIATELY UPON COMPLETION OF THE RESAWING OPERATION RABBETING RABBETING is known as cutting out a section of the corner of a piece of material across an end oralong an edge To make a RABBET requires cuts which do not go al the waythrough the material Therefore the blade guard must be removed 1 Re...

Страница 37: ...LOOSE COLLAR _L_ ARBOR T __ SAWARBOR REMOVE SAWBLADE AND INSTALL DADO HEAD CAUTION USE FEATHERBOARDS AND PUSH STICKS etc AS REQUIRED WARNING FOR YOUR OWN SAFETY ALWAYS REPLACE THE BLADE GUARD AND SPREADER WHEN YOU ARE FINISHED MOLDING USING FEATHERBOARDS Featherboards are not employed during non thru sawing operations when using the miter gauge Use featherboards for all other non thru sawing opera...

Страница 38: ...fully NOTE Motors used on wood working tools are particularly susceptible to the accumulation of sawdust and wood chips and should be blown out or vacuumed frequently to prevent interference with normal motor ventilation and proper operation of the centrifugally operated starting switch MAINTENANCE WARNING TO AVOID iNJURY TURN SWITCH OFF AND REMOVE PLUG FROM POWER SOURCE OUTLET BEFORE MAiNTAiNING ...

Страница 39: ...ced LUBRICATION PROCEDURES 1 Remove the core from the casing clean the core by washing with kerosene or an approved solvent 3 Dry the core Inspect the core for worn or broken wires If core is damaged it should be replaced Butter the entire length of the core with a good grade of general purpose bearing grease with a minimum operating temperature of 40 F and reassemble in casing DO NOT force the gr...

Страница 40: ...justment 3 Make sure concave or hollow side is facing down feed slowly 4 See Aligning Rip Fence 5 See Aligning Spreader 1 See Blade Tilt or Squareness of Blade to Table 1 See Maintenance and Lubrication section 2 See Tilt Mechanism TROUBLE SHOOTING MOTOR NOTE Motors used on wood working tools are particularly susceptible to the accumulation of sawdust and wood chips and should be blown out or vacu...

Страница 41: ... company 2 Have motor repaired or replaced 3 Have relay replaced t 2 Feed work slower into blade Clean out sawdust to provide normal air circulation through motor See Maintenance and Lubrication section 1 Have switch replaced and request a voltage check from the power company 2 Have capacitor tested and replace if defective 3 Have wiring checked and repaired Starting switch not operating Voltage t...

Страница 42: ...4 11 12 15 14 47 45 _ I 46 7 _ 52 Figure 1 21 25 16 15 14 28 29 _ 48 36 37 35 34 33 ...

Страница 43: ...I Cut Tape Fence Bar Assembly Fence Guide Includes Key 24 Outlet On Off Power See Fig 6 Washer 21 64 x 5 8 x 1 16 Key Part NO No Description 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 STD523107 STD523117 62539 62704 STD511107 STD551210 62689 62888 9426307 62892 62875 62864 446188 62867 803744 1 STD522510 62855 STD533107 60465 423567 Screw Hex Hal 5 16 18 x 5 8 Screw He...

Страница 44: ...PARTS LIST FOR CRAFTSMAN 10 INCH TABLE SAW MODEL NO 113 241680 50 45 46 1 38 37 6 8 9 7 J52 33 26 26 42 36 32 18 7 31 30 29 28 7 8 51 27 J Figure 2 ...

Страница 45: ...Nut Lock 10 32 26 62881 Retainer Bearing Key No 27 28 29 3O 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 5O 51 52 Part No iSTD601103 37829 18 62876 62872 62893 60536 60240 62871 62895 62877 63054 62874 6527 STD581062 3509 STD601103 STD551210 38879 37158 60078 STD551131 62865 62884 62887 STD551012 Description Screw Pan Cross 10 32 x 3 8 Screw Clamp Handle Nut Bevel Pivot Indicator Bevel...

Страница 46: ... CRAFTSMAN 10 iNCH TABLE SAW MODEL NO 113 24t680 10 11 FIGURE 3 62773 FENCE ASSEMBLY Description 62773 Fence Assembly Rip Key No 1 r STD551031 Washe 21 64 I D 3 1 4 Standard Hardware Item May Be Purchased Locally 46 ...

Страница 47: ...cking Set I I 1 4 20 x 3 8 Part No Description 62704 Gauge Assembly Miter 62693 Plug Button 62692 Knob Miter Gauge Included Key No 1 Washer Plain 21 64 x 1 x 1 16 Gauge Miter Screw Pan Hd 8 32 x 5 16 Indicator Block Miter Gauge Indicator Pin Miter Gauge Stop Screw Pan Hd w Lockwasher 8 32 x 5 8 Rod Assembly Miter Gauge Consisting of Items 11 12 13 STD541231 Nut Hex 5 t6 18 m 62225 Stud Cla p 62383...

Страница 48: ...SAW MODEL NO 113 24168G 2 3 4 FIGURE 5 m ON OFF POWER OUTLET 60381 Key Part t No Description P m 60381 J oOn Off Power Outlet Complete 1 60375 Cord Molded 2 60380 Housing Switch 3 60256 _ Key Switch Does Not Include Order Separately 48 ...

Страница 49: ...2894 Guard Assembly Saw 1 60297 Nut Push 2 62391 Pin 1 4 x 1 1 2 k 3 62395 Support Guard 4 62389 Guard Saw 5 62390 Pin 1 4 x 1 3 4 6 STD5510251 Washer 17 64 x 5 8 x 1 16 7 62520 Spacer Pawl 8 62879 Pawl 9 52861 Spreader Blade 10 62410 Pin 1 4 x 1 3 64 11 STD571810 Pin Roll 3 16 x 15 16 12 B2519 Spring Pawl Description 49 ...

Страница 50: ...Truss Hd 1 4 20 x 5 8 Leg Stiffener Side Lockwasher Ext 1 4 Nut Hex 1 4 20 Stiffener End Nut Hex 1 2 13 Foot Leveling HARDWARE 9 10 11 12 FOR STD523112 STD551031 STD551131 STD541031 62752 ATTACHING LEGS TO SAW Screw Hex Hd 5 16 18x 1 1 4 Washer 11 32 x 1t 16 x 1 16 Lockwasher Ext 5 16 Nut Hex 5 16 18 Bag of Loose Parts For Legs not illust FIGURE 8 TABLE EXTENSION 62589 Key No i i Part I No Descrip...

Страница 51: ...UALIFIED 4 _ _ 5 SERVICE TECHNICIAN REPAIR SERVICE IS AVAILABLE AT YOUR NEAREST SEARS STORE 3 FIGURE 9 62855 MOTOR Key PaN No No 1 60306 64088 3 37588 Description i Screw 8 32 x 3 8 Thread Cutting Slotted Serrated Hd Cover Terminal Capacitor 4 37587 Cover Capacitor 5 64142 Screw 10 32 x 3 16 Thread i Forming Serrated Hd I Cord with Plug I J i 511 ...

Страница 52: ... model number of your 10 inch table saw will be found at the rear of the base WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION PART NUMBER PART DESCRIPTION MODEL NUMBER 113 241680 NAME OF ITEM 10 INCH FLEX DRIVE TABLE SAW All parts listed may be ordered from any Sears Service Center and most Sears stores If the parts you need are not stocked locally your order will be electronicall...

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