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Содержание 113.198211

Страница 1: ...del and serial numbers may be found at the rear of the base You should record both model and serial number in a safe place for future use CAUTION READ ALL INSTRUCTIONS CAREFULLY 113 198211_ 113o19825t 10 INCH ELECTRONUC RADIAL SAW Assembly Operating Repair parts Sold by SEARS ROEBUCK AND CO Chicago JL 60684 U S A Part No SP5102 Printed in U S A ...

Страница 2: ...warranty gives you specific legal rights and you may also have other rights which vary from state to state SEARS ROEBUCK AND CO DEPT 698 73tA Sears Tower Chicago IL 60684 i1 1 i 1 1111 i Table of Contents i i i ii III II Section Title Page Numbers Safety Information 3 6 Putting Your Saw Iogether 7 18 Location and Function of Controls t9 22 Alignment of Blade 23 38 Digital Display 39 44 Electrica C...

Страница 3: ... information in this manual is high lighted by the following safety alert symbol Fig_ 1Safety Alert Symbol The following signal words are used to indi cate the level of risk _k DANGER Means that if the safety infor mation is not followed someone will be seriously injured or killed WARNING Means that if the safety in formation is not followed someone could be seriously injured or killed _k CAUTION ...

Страница 4: ... Wrong Way Feed Workpiece impact can kill others Feed into infeed end of saw Fig 5 Wrong Way Feed Safely Sign 4 Thrown Workpiece Chips and Blade Pieces The saw can throw the workpiece workpiece chips or pieces of the blade violently You can be blinded_ Wear safety goggles labeled ANSI Z87A on the package 1 Lower the anti kickback pawls and spreader when crosscutting and ripping 2 Set blade guard i...

Страница 5: ...n the table the saw can tip oven Saw Safety Keep guards and anti kickback pawls in place and in working order 2 Check for broken or damaged parts before using saw A damaged guard or other saw part should be checked for alignment bind ing breakage and correct mounting to make sure they are working properly Repair or replace damaged guards or other saw parts 3 Unplug saw before doing maintenance mak...

Страница 6: ...ing labels are on your radial arm saw Locate read and follow the safety in structions and information contained in these labels 1 Wrong way feed label located on the out feed end of the blade guard TO AVOID INJURY DO NOT FEED MATERIAL INTO CUTTING TOOL FROM THIS END Fig 7 Wrong Way Feed Label 2 Safety instruction label located on the front of the saw near tile handwheel IDAN ERI FOR YOUR OWN SAFET...

Страница 7: ...ow ONLY instructions that are meant for your model saw Both models work in the same way once they are put together _ WARNING Plugging the saw in during assembly can result in electrical shock or your fingers hand or arm be ing cut off from blade contact Do not plug in the saw at any time during as sembly The saw should only be plugged in when it is to be used Unpacking Set up Both Models 1 As you ...

Страница 8: ...s 3 Identify the tools required for assembly Make sure that you have all of the tools you will need Figure 12 7 16 WRENCH 112 WRENCH 3 4 WRENCH 314 SOCKET 9 16 SOCKET MEDIUM SCREWDRIVER 2 PHILLIPS SCREWDRIVER _T t g _ t t t_ FRAMING SQUARE PLIERS PENCIL SOCKET WRENCH SOCKET EXTENSION 118 HEX L WRENCH Fig 12 Tools Required 4 Open the loose parts bags and sort the contents into piles on the floor or...

Страница 9: ... AT AR AU AV Pan Hd Screw 6 I0 x 1 2 2 AW Pan Hdo Screw Ty T 6 32 x 3 8 2 AX Pan Hd Screw 10 t0 x t 2 4 AY Magnetic Catch 1 AZ Door Hinge 2 _AV _AW _AX AY BA Yoke Plug 1 BB Switch Key t BC Battery t BD Motor Support Cap t BE Pan Hd Screw 10 32 x 1 2 I BF Battery Cover 1 BG External Lockwasher 10 t BH Cover 2 _BA _ BD 0 BG Be BF BI Handwheel 1 BJ Arbor Wrenches 2 BK Casters 2 BJ BK The following lo...

Страница 10: ...h Models 1 If you are missing any part while putting your saw together do not continue assembly Contact your Sears Service Center or Retail Store and get the missing part before continu ing assembly or trying to use the saw Complete parts lists are located at the end of this manual Use these lists to identify the number of any missing part_ 2 Sometimes small parts get lost in packag ing materials ...

Страница 11: ...Shelf Stiffener 1 F Corner Bracket 2 G Spacer 2 H Door 1 I Caster 2 D t Turn the shelJ upside down on the floor The wide edge should point down and the three narrow edges should point up Figure 15 0 o 0 0 0 0 0 0 Shelf Corner j Brackets f 0 0 0 O0 _ Fig 15 2 Put a corner bracket in the front corners of the shelf Figure 15 3 Put two truss head bolts through the shelf and each corner bracket to hold...

Страница 12: ...es should be opposite the J shaped slot in the side panel and the side with one larger hole should be on the bottom Figure 18 Spacer One Larger Hole Fig la Right Side Panel Shaped Slot Plastic Cover 12 1t_ Put two truss head bolts through right side panel and spacer one on each side 12 Put a lockwasher and hex nut on each bolt and tighten using a 7 16 inch wrench or socket 13 Put a plastic cover o...

Страница 13: ...ts to the top of the side panels with one on the front of the cabinet and the other on the back Figure 21 Skirt Side Panel 21 Use eight truss head bolts lockwashers and hex nuts to hold the skirts in place Hand tighten Figure 21 22 Put a truss head bolt through the hole at the back right corner of the shelf This hole goes through the shelf and the right side panel Figure22 Rear I Right Side Panel ...

Страница 14: ...ng feet before using your saw 32 If the leveling feet raise the front of tile saw slightly higher than the rear and if the cabinet does not rock go to step 38 or If the leveling feet do not raise the front of the saw slightly higher than the rear go to step 33 or If the cabinet rocks go to step 33 33 Loosen the bottom hex nut on the desired leveling foot using a 9 16 inch wrench 34 Loosen the top ...

Страница 15: ... the Leg Set Assembly A Legs 4 B Upper Stiffeners 4 C Lower Stiffeners 4 rA B C Fig31 i Attach the four 4 legs to the four 4 upper st ffeners as shown Three 3 truss head bolts washers and nuts are required to fasten each end of upper stiffener to a leg Hand tighten hex nuts Figure 33 2 Attach the four 4 lower st ffeners to the legs Two 2 truss head bolts washers and nuts are required to hold each ...

Страница 16: ...a D slot in the handwheeL WARNING Saw blade can roll for ward toward you if the leveling feet are not correctly adjusted Workpiece or saw can move unexpectedly if cabinet rocks Fingers hand or arm can be cut off from blade contact Adjust leveling feet before using your saw 2 Attach the handwheel using a screw and extemat lockwasher Figures 34 35 7 If the leveling feet raise the front of the saw sl...

Страница 17: ...the bevel lock back and forth as you tighten the locknut Do not over tighten 11 Push the bevel lock to the left as far as it will go Figure 37 3 Lock the rip lock 4 Raise the radial arm about 2 inches and remove the styrofoam packing blocks 5 Clean the small pieces of styrofoam off the saw 6 Place the motor on the center channel of the saw and remove the three table boards and fence 7 Remove the l...

Страница 18: ...olt and tighten using a 7 16 inch wrench or socket Figuie 38 Truss Head Bolt Cabinet Loci Hex Nut 01 Foto 0 11Cabinet I Fig 38 3 Check all the nuts holding the cabinet leg set together and tighten them using a 7 16 inch wrench or socket 18 Attaching Trim Ledge and Trim Caps Both Models 1 Hold the trim ledge against the front of the saw 2 Reach through the top of the saw and use four screws to fast...

Страница 19: ...hildren Figure 43 Fig 43 On Off Switch WARNING The saw can start ac cidentally or be used by children and others when the yellow key is left in the red switch Always remove the yellow key when the saw is off and keep it out of the reach and sight of children _ WARNING The saw will start im mediately when the power comes back on after a blackout if the red switch is left on Always turn the switch o...

Страница 20: ...clown quickly You can be cut or injured by the arbor shaft or blade Hold the motor when you unlock the bevel lock Fig 46 Bevel Lock Unlocked To lock the bevel lock move the lock to the left Figure 47 Fig 45 Miter Lock Locked There are three pre set miter angles at 45 0 and 45 You will feel the radial arm snap into position at these miter angles To unlock the arm when it is in one of these posi tio...

Страница 21: ...ig 49 Swivel Lock Locked swivel lock when the motor is in one of these positions stand facing the saw handle puI the swivel lock all the way toward you and turn the motor as you hold the lock in this position Rip Lock The rip lock is used to hoId the motor and blade at a fixed position along the radial arm It is used during ripping to hold the blade a desired distance from the fence while the work...

Страница 22: ...One complete turn of the handwheel moves the arm 1 16 inch The handle can be folded in by pushing the red button while pushing the handle in All Controls Always lock the miter swivel and bevel locks before making a cut on your radial arm saw When ripping the rip lock must also be lock ed When crosscutting the rip Iock should be locked before and after each cut when the saw is in the rearmost posit...

Страница 23: ...e arbor shaft before begin ning to align your saw Do not install the blade or blade guard until you are instructed to do so Adjusting Elevation The goal of this adjustment is to make up ward and downward movement of the radial arm smooth and firm If the column that sup ports the arm is too tight it will be difficult to move the arm up and down and to get ac curate depth of cut If the column is loo...

Страница 24: ...u can be cut or injured if the arbor shaft hits you Hold the motor when you unlock the bevel lock 6 Turn the motor until the arbor shaft is pointing straight down toward the saw Figure 56 Arbor Wrench Rear Bolt Fig 56 74 Lock the bevel lock to hold the motor in this position 8_ Unlock the miter lock and move the arm to the left as far as it will go about 50 miter 9 Unlock the rip lock and move the...

Страница 25: ...steps 8 21 until the table supports are level or If there is a gap between the arbor wrench and the arbor shaft at any point repeat steps 8 2t until the table supports are level Rear Bolt t I r Wrench Front Bolt Table Support Fig_ 58 184 Repeat steps 13 17 with the arbor shaft over the front and rear bolts on the right table support Slide the rear end of the table sup port up or down when the arbo...

Страница 26: ... 4 Place the fi ont table on the saw so that the mounting holes in the table line up with holes in the table supports and center channel of saw Figure 61 Bolt Fig 61 5 Start the cup point set screw through the leveling hole Do not tighten Figures 61 62 Fig_ 62 Cup Point Set Screw Put a washer in each of the mounting hotes_ Figures 61 63 Q Fig 63 Washer for Mounting Holes 7 Start a pan head machine...

Страница 27: ...o to step 1 t or If there is a gap less than 1 32 inch or no gap at all tighten the leveling screw and the cen ter mounting screw Do not overtighten Then go to step 12o 1I If the gap is at the center of the table tighten the leveling screw until the gap is gone Then tighten the center mounting screw and go to step 12 or If the gap is at the sides of the table tighten the center mounting screw unti...

Страница 28: ... arbor wrenches to tighten the arbor nuts but do not overtighten 4 Unlock the rip lock and move the motor until the blade is over the fi ont table 5o Lock the r ip lock miter lock and bevel lock_ 6_ Lower the radial arm until the blade is just above the fi ont table 7 Lay a f aming square on thefiont table with the long edge along the back of the table and the short edge alongside the blade Figure...

Страница 29: ...square tighten the top right screw to move the arm to the left Then tighten the top left screw to meet the column Go to step 14 or 16 Raise and lower the radial arm If this is difficult loosen the four screws in the front of the cohmm support slightly and try again Loosen all of these screws the same amount so that you do not force the r adial arm out of line 17 Repeat step 16 until movement of th...

Страница 30: ...Place the long edge of the framing square on the table and the short edge against the blade Make sure that the square is against the blade surface and not the set of a tooth Figure 72 Right t i Square j_ Table Wrong _ j_____ Wrong I Square _ Square _ Table Table Fig 73 6 Unlock the bevel lock but do not move the motor 7 Loosen the four screws behind the yoke using a 1 8 inch hex L wrench Figme 74 ...

Страница 31: ...6 and repeat Squaring Blade to Fence These steps are done so that your blade will be perpendicular to the fence This will help reduce the risk of kickback when ripping and splintering of the workpiece and burning of the kerf when ripping and crosscutting Fig 75 14 Move the motor back to the 0 bevel posi tion and lock the bevel lock 15 Lower the radial arm until the blade is just above the table 16...

Страница 32: ...safety gog gles when using a hex L wrench with pliers Fig 78 8 Hold the square in place and turn the motor until the square is flush with the blade 9oHold the saw handle tightly and lock the swivel lock 10 Check the square to make sure it is still flush with the blade 11 Tighten the four screws under the yoke using a 1 8 inch hex L wrench 12 Place the flaming square with the long edge against both...

Страница 33: ...rface of the blade and not on the set of a tooth Figure 80 4 Turn the blade With your hand several times and check to see if the square is flush with the blade 5 If the square is flush with the blade after each rotation Figure 8 I go to step 11 or If there is a gap between the square and the blade after any rotation Figure 81 go to step 6 Right L r 3 Table Fence Wrong _ Wrong I fl_ r I Table Fence...

Страница 34: ... step 16 or If you cannot keep the carriage bearings fiom turning while the motor moves go to step 22 16 Wipe the V shaped groove in each car gage bearing and the track they ride on with a cloth to remove sawdust and other debris Oil if necessary 17 Loosen the hex nut on the carriage bear ing that was loose Use a 9 16 inch wrench to hold the bolt and a 1 2 inch wrench to loosen the nut i8 Turn the...

Страница 35: ...e the corner of the framing square against the fence so that the long edge is on the table under the blade and the short edge is sticking up in the air Make sure that the long edge is perpendicular to the fence Figure 85 Fig 85 Lower the radial arm until the blade just rests on the edge of the framing square Make sure that the square is on the blade and not on the set of a tooth 7 Turn the blade w...

Страница 36: ... the bottom side of the motor support until the square is flush with the blade 12 Hold the motor firmly and lock the beve lock 13 Check the square to make sure that it is still flush with the blade 14 Tighten the two screws on the back of the motor support 15 Place the corner of the framing square against the fence so that the long edge is on the table under the blade and the short edge is stickin...

Страница 37: ...or and the fence Figure 91 Guard Clamp Screw Fig 89 Metal Plate 2 Place the guard over the blade You will feel the guard fall into place when the ridge on the inside of the guard slides into the slot on the motor Figure 90 Guard I _ _ _ _ t_ Fig 90 Fig 91 In rip Position 6 Lock the swivel lock 7 I_z wer the radial ann until the blade is just above the table 8 Unlock the rip lock and move the motor...

Страница 38: ...a 1 2 inch wrench Do not move the spreader as you tighten these nuts 16 Check the blade and spreader again to make sure that they are both against the fence If not go back to step 13 and repeat 17 Once the blade and spreader are in line raise the reader up to the guard and tighten the wing screw to hold it in place t8 Unlock the rip lock 19 Pull the motor forward so that the blade is away from the...

Страница 39: ...eight of the blade The 0 display is usually set whh the blade just touching the table A positive dis play shows the distance the blade has been raised above 0 A negative display shows the distance the blade has been lowered below tl01_ MITER This button displays the miter angle The 0 display is usually set with the arm per pendicular to the fence A positive display shows the angle the arm has been...

Страница 40: ... put in place go to step 6 or If the display does not show anything go to step 4 4 Remove the battery_ Put it back in and check the display again or Remove the battery Wipe off the battery con tacts Put the battery back in and check the display again or Remove the battery Replace it with a new one Check the display again 2 Push in and slightly upward on the battery then pul out The battery is held...

Страница 41: ...ck the miter lock 17 Move the ami to the right until it snaps into the 45 miter position 18 Lock the miter lock 19 Loosen the mounting screws on the miter encoder until the encoder will slide to the right and left Figure 96 Fig_ 96 Screws for Miter Encoder 20 Slide the encoder slightly until the digital display says MIT You may need to tap on the encoder to move it but do not force it or hit it ha...

Страница 42: ...ect at one or more of these points go to step 15 15 Unlock the bevel lock 16_Move the motor to the 45 bevel position 17 Lock the bevel lock 18 Loosen the two aligning screws on the bevel encoder until the encoder will slide from right to left Figure 97 Aligning Screws Motor Support Bevel Encoder Yoke Casting 8 Lock the bevel lock 9 The display should say LU i 10 Unlock the bevel locko 11 Move the ...

Страница 43: ... table 0 inches elevation 2 Turn the motor to the in rip position with the blade between the motor and the fence 3 Lock the swivel lock 4 Unlock the table locks and put the fence between the fivnt table and the spacer You may set the 0 reference points in this position or any other position you choose 1 Put the blade in the position you have chosen to be the zero reference point 2 Push the MITER b...

Страница 44: ...nd the spacer and rear table Figure 1 1 5 I_x3ck the table locks 8 Lock the rip lock 9 Push the RIP button 10 If the display shows the O RIP flanction go to step 11 or If the display shows the RIP function push the RIP button again Then go to step 11 11 Push the REF SET button I2 If the display says 1 o tP U U 3 Push the REF StiTbutton again_ lhe display will say O RIP i t Fe Ft 1 LU U U 6 Unlock ...

Страница 45: ...y Grounded Outlet Fig 99 Plug for Less Than 150V Your saw must be properly grounded Not aI1 outlets are properly grounded If you are not sure that your outlet is properly grounded have it checked by a qualified electrician WARNING If not properly grounded this power tool can cause electrical shock particularly when used in damp locations A AtLWARNING If an electrical shock oc curs your reaction to...

Страница 46: ...Extension Cords The use of any extension cord will cause some loss of power Use the following table to determine the minimum wire size A W G extension cord Use only 3 wire ex tension cords which have 3 prong grounding type plugs and 3 pole receptacles which ac cept the tool s plug Length of Conductor Wire sizes Required American Wire Gage Noo 120V Lines 0 25 feet Noel4 26 50 feet No 12 51 100 feet...

Страница 47: ...sually made across the grain of the workpiece Types of Crosscuts The basic types of crosscuts are shown below Notice the hand and body position in each Fig 103 Bevel Crosscut Fig 101 Straight Crosscut i i ii_ _ II i i i_i _ i i i i_ i_i _i _ _ ii I i_ i Fig 104 Compound Crosscut Mitel Straigllt Fig 105 Basic Crosscuts Fig 102 Miter Crosscut Bevel Compound 47 ...

Страница 48: ...ath of the saw blade Keep hand holding the workpiece in view at all times 5 The blade can come completely off table edge beyond the 30 left miter position Fingers hands arms or legs can be cut off Use the right miter posi tion whenever possible to make miter crosscuts 6 The blade continues to turn for about 12 seconds after the saw is turned off Wait for the blade to stop before reaching for the w...

Страница 49: ...nce and workpiece by about 1 8 inch The Blade Guard 13 The blade will try to pull itself through the workpiece Be prepared to hold the saw handle back to keep the saw blade from coming toward you 14 Lock rip lock after every crosscut or else the blade will suddenly come toward you when you lower it to make a crosscut 15 Whenever the blade is turning keep one hand on the saw handle to keep the saw ...

Страница 50: ...al Anti kickback pawls and spreader set to clear top of fence and or workpiece by about 1 8 inch Swivel rip miter bevel and table locks locked Read and follow instructions for the type of crosscut you want to do Cutting Table and Fence Kerfs You will need to cut a new table kerf shal low cut and fence kerf slot left in the fence from sawing through it with the blade each time a new cutting angle i...

Страница 51: ...lently You can be blinded Wear safety goggles can be blinded Wear safety goggles Fig 109 Safety Goggles Safety Sign 7 Insert yellow key into the red switch Fig 110 Crosscut Blade Guard and Body Position A WARNING Saw blade can sudden ly come toward you when turned on Fingers hand or arm can be cut off Keep one hand on the saw handle at all times 51 9 Turn the saw on 10 Lower the saw arm slowly unt...

Страница 52: ...Fig 111 Fence Position for Crosscut 2 Push the saw to the rearmost position be hind the fence 4 Adjust the height of the anti kickback pawls to clear top of fence and workpiece by about 1 8 inch The pawls and spreader help provide protection from the leading edge of blade 5 Plug saw into grounded outlet 6 Put on safety goggles 7 Place the worl_iece against the fence 8 Unlock rip lock 9 Grasp the s...

Страница 53: ...ce Needed to Complete Crosscut 10 Insert yellow key into red switch 11 Turn saw on iX WARNING Saw blade can be pulled into or over fingers or hand Fingers or hand can be cut off Keep hand holding the workpiece at least 8 inches to the left of and out of the path of_the saw blade Keep hand in view at all times Repetitive Crosscuts To make repetitive crosscuts 1 Use two pieces of 1 inch by 2 by 2 in...

Страница 54: ...p I inch off an 11 inch workpiece by set ting the saw blade 1 inch from the fence WARNING If the blade is set between 2 inches and 6 inches from the fence hands will be brought too close to the blade Fingers and hand can be cut off Use a push stick In out rip position motor is toward fence and the blade is toward the front of the table Fig_ 116 Out Rip Saw Fosition feed End _k WARNING Stand only a...

Страница 55: ...ece farthest from the fence 2 One of the most common and the most dangerous mistakes people make is to reach for the workpiece at the out feed side of the saw DON T The workpiece could kickback as you reach for touch or try to pull the workpiece through the blade You can lose your fingers hand or arm The blade guard does NOT provide complete protection at outfeed end of the saw Do not reach for th...

Страница 56: ...like particle boards and plastics may be cut on the saw Because these materials often have a harder and more slippery surface than wood the anti kickback pawls may not stop a kickback Place finished side of workpiece down roughest side of workpiece up Make anti kickback pawls and spreader adjustments Stand out of the path of workpiece Fig_ 119 Wrong Way Feed Safety Signs Always feed the workpiece ...

Страница 57: ...ce of wrong way feed because it blocks the workpiece from contacting the saw blade WARNING The anti kickback pawls and spreader adjustments must be made each time a different thickness workpiece is cut to reduce or eliminate kickback Rip Cutting Checklist Use the following rip cutting checklist at the beginning of each new cutting period to reduce the risk of an accident Rip Cutting Checklist Yell...

Страница 58: ...w blade from rising up on top of workpieces and violently throwing them 10 Tm n saw off and remove yellow key 11 Unplug saw at the end of cutting session Adjustments for Pdpping DANGER You will need to make blade guard anti kickback pawls and spreader adjustments before making a rip cut Blade Guard Adjustments 1 Unplug saw and remove yellow key 2 Put saw in In Rip position and lock the saw arm in ...

Страница 59: ...hands will be brought too close to the blade Fingers and hand can be cut off Use a push stick 4 Tighten wing screw 5 Go to the infeed end of the saw blade 6 Push the workpiece a few inches in the direction of the cut and then pull the workpiece back toward you The pawls should have grabbed the wood and stopped the kickback motion by grabbing into the workpiece If they did not repeat adjust ments u...

Страница 60: ...ARNING Even when all steps to reduce kickback are taken the workpiece can still kickback You or others in the area can be hit hard enough to cause broken bones or inter nal organ injury Stand out of the line of the saw blade and workpiece Fig 124 Hand and Body Position for Making an In Rip Cut 10 Position your body at the infeed end of the saw blade Start and complete the cut from that same side 1...

Страница 61: ... load on the motor never cut a 13 16 inch wide dado deeper than 1 8 inch in one pass 4 When installing the dado on the arbor al ways insta l the inside loose collar first to en sure good arbor nut engagement Make sure the arbor nut is snugr Install the arbor nut directly against the outside of the dado Molding 1 Instructions for using the molding head are provided with the molding head 2 Use of mo...

Страница 62: ...ter or smaller Use for drilling only wood or plas tic because the speed is not high enough for other types of materials e Follow all steps outlined on motor label as shown below DANGER Fig 126 Edging Label Accessory Safety 1 For your safety use only recommended ac cessories Use of any other accessories may increase the risk of injury See Recom mended Accessory section of manual 7 Do not use other ...

Страница 63: ...en you want to crosscut a workpiece higher than your current fence To make a new fence Push sticks are used during ripping when the blade is placed between 2 and 6 inches from the fence Make a push stick when the blade is to be placed 2 to 6 in ches from the fence existing push stick has been damaged To make a push stick 1 Use 3 4 inch solid knot free piece of lum ber 2 Cut a piece 15 inches long ...

Страница 64: ...inches long by 2 1 4 inches wide 5o Glue the two 3 4 inch plywood pieces to gether so that they line up square flush on an edge_ 6 Glue the 3 8 inch plywood piece at right angle to and flush against the 2 I 4 inch wide 3 4 inch plywood 7 Reinforce with nails 3 8 Plywood This Face and This Edge Must Be Parallel 3 4 Plywood Note All Dimensions in Inches Fig 130 Auxiliary Fence Dimensions Push Block ...

Страница 65: ...push block on top of the auxiliary fence to make sure that their widths match ex actly and are each 4 3 4 inches Fig 132 Way to Use Auxiliary Fence Push Block 65 Auxiliary Fence for Edging Make an auxiliary fence for edging o before doing edging with the arm at 0 miter position o when existing ones have been damaged To make a fence for edging I Use 3 4 inch solid knot free lumber 2 Cut to the dime...

Страница 66: ...ce at a 30 angle then rip to make the kerfs 4 Do not clamp the featherboard against the cut off part of the workpiece_ Fig 136 Way to Use a Featherboard Attaching Auxiliary Board to Crooked Workpiece If the workpiece you want to rip cut does not have a straight edge attach an auxiliary board to the workpiece L Place irregular side of workpiece against fence Note Alt Dimensions in Inches Fig 135 Fe...

Страница 67: ... Note The lower guard is designed to provide protection from contact with the fiat sides of the blade when the radial saw is in the 90 crosscut position and in its rearmost position behind the fence The lower guard only provides protection against minor lacerations and bruises 41_kWARNING The lower guard does not provide protection during actual crosscutting or ripping or from con tact in line wit...

Страница 68: ...a shallow slot produced by the blade in a non through cut Kickback Uncontrolled throwing of the workpiece during ripping Miter Positioning the saw arm to the right or left of 0 Molding Cut Non through cut which produces a contoured surface on the workpiece_ Outfeed The end of the saw blade where the rip cut workpiece leaves the saw blade iden tiffed by presence of pawls Out rip Positioning the mot...

Страница 69: ...ends to move when these cuts are made 6 Use the right sawblade for each job and make sure that all blades and cut ting tools are sharp When making a four sided frame 1 Make sure that the top and bottom pieces are exactly the same length 3 Place the same edge of the workpiece against the fence for all cuts Make the first cut at one end of the workpiece then flip the workpiece over and make the seco...

Страница 70: ...nd 90 and three pre set swivel angles at the crosscut in rip and out rip positions When you are moving the arm blade oi motor into one of these positions do the following 1 Move the arm blade or motor past the position you want and then gradual ly bring it back 2 Once the arm blade or motor snaps into the desired position push it to the right as far as possible within this posi tion Movement of th...

Страница 71: ... the motor still fails to start refer to the Motor Trouble Shooting Chart_ Motor circuit is fused differently from rec ommendations Always tollow instructions for the proper fuse breaker_ Do not use a fuse breaker of greater capacity without consulting a qualified electrician Low voltage Although the motor is de signed for operation on the voltage and fre quency specified on the nameplate normal l...

Страница 72: ...bricants away from the areas where they are needed Clean the carriage bearings and track surfaces If packed sawdust and grease accumulate repeatedly on carriage bearings and track inspect the wipers for wear and replace if necessary See Adjustments to Compensate for Wear Swivel Lock later in this section To avoid motor damage the motor should be blown out or vacuumed frequently to prevent sawdust ...

Страница 73: ...screws and the rear arm cover for ac cess to these points Be careful not to get lubricant on the locking rings as this will adversely affect the miter locking function Figure t41 LOCKING RING S S Fig 141 Bearing Points Where Arm Attaches to Column Tube Fig 142 Collapsed Bellows The thread on the elevation shaft as sembly can be lubricated through the oil hole in the center of the radial arm cap I_...

Страница 74: ... adjustment Fig 144 Fig 43 Bevel Lock Locked 3 With a 3 4 socket tighten the 1 2 13 hex nut located at the back of the motorsupport casting until the motor can no longer be easily moved by hand Do not overtighten 4 Unlock bevel lock and move motor to any of the five index positions If the motor does not index securely the adjustment is too tight Loosen 1 2 13 hex nut until bevel indexpin seats pro...

Страница 75: ...urely seat at the preset position the adjustment is too tight Remove the two screws and loosen the square nut one quarter turn until swivel index pin seats securely 7 Adjustment is complete when both locking and preset position functions are working properly 8 Re install the two screws mounting the wrench portion of the swivel lock 9_ Re install knob to swivel handle and install screw and nut in k...

Страница 76: ...Rotate the eccentric bolts a partial turn left or right as required to take up loose ness Both bolts should be adjusted an equa amount to maintain blade squareness to the table in the rip positions 4 Hold the head of the eccentric bolts in their new position and retighten the nuts Do not overtighten Overtightening the bearings wi cause difficult operation and severly reduce the life of the track a...

Страница 77: ...hage in any position along the length of the ann If the carriage can be easily moved by pushing and pulling on theyoke handle when the rip lock is in the locked position an adjustment is required 1 Hold the rip lock in the unlocked position and with a 7 16 inch wrench tighten the 1 4 20 hex lock nut 1 4 turn Figure 151 Arm Track t Spring Cocknut Lever Cam Carriage Bolt Fig 151 Location of Flex Loc...

Страница 78: ...eference points not set for desired display Follow procedure for setting zero reference points in the Setting Electronic Display section Poor battery contact to in Clean battery contacts Adjust dicator display leads causing in battery position in compartment termittent power to display Indicator display failure Contact Sears Have electronics checked by qualified technician Display dim Low battery ...

Страница 79: ...earest Sears Store Display does not read 0 Indicator not set to zero or 45 at bevel or miter in reference at index points dexes Follow procedure for setting zero reference points in the Set ting Electronic Display section Angle encoder not adjusted Follow procedure for adjusting encoders in the Setting Electronic Display section Motor Problem Probable Cause What to Do Motor will not run Protector ...

Страница 80: ... voltage check from power company Motor overheats Excessive feed rate when crosscutting or ripping Slow down rate of feed Improper cooling Air circulation restricted through motor due to sawdust etc Clean out sawdust to provide normal air circulation through motor Saw blade has heel Refer to Making Blade Parallel to Table section Motor starts slowly or fails to come up to full speed Starting switc...

Страница 81: ...loose on arm Go to Alignment of the Blade Squaring Blade to Table for Ripping Looseness between yoke and car Go to Maintaining Your Saw riage assembly Adjustments for Wear Swive Lock_ Sawdust between workpiece and Keep front table clean fence Fence not straight Replace fence Saw cuts at slight bevel not 90 to table Work table not properly leveled Go to Alignment of the Blade Leveling Front Table B...

Страница 82: ...e Saw blade heels Go to Alignment of the Blade Making Blade Parallel to Table Fence not straight Replace fence Carriage assembly loose on arm Go to Aligmnent of the Blade Squaring Blade to Table for Rip ping Board pulls away from fence when ripping Saw blade has heel Go to Alignment of the Blade Making Blade Parallel to Table Workpiece strikes spreader when ripping Spreader not in line with blade ...

Страница 83: ...tments for Wear Bevel Lock Go to Alignment of the Blade Leveling Front Table Blade tends to advance through lumber too fast Dull blade Not advancing saw properly Replace or sharpen blade i i i J i t u Draw saw blade across lumber with a slow and steady pul Table cannot be leveled Right side is higher than left side with no adjustment left or vice versa Column support shifted where it mounts to saw...

Страница 84: ...PARTS LIST FOR CRAFTSMAN 10 ELECTRONIC RADIAL SAW MODEL NOS 113 198211 and 113 198251 10 SeeFig 8 3 4 2 7 8 9 See Fig 6 32 31 25 See Fig 2 20 21 23 Fig 3 4 See Fig 5 29 29 26 FIGURE 1 84 ...

Страница 85: ...et Set 1 4 20 x 7 8 Screw Pan Hd Rec Type T 1 4 20 x 1 3 4 Washer 17 64 x 5 8 x 1 32 Screw Pan Hd 1 4 20 x 1 Lockwasher 1 4 Nut Hex 1 4 20 Nut Tee w Key No 18 19 20 21 22 23 24 25 26 27 28 29 3O 31 32 Part NO 815989 815774 60208 815980 815856 1 815881 815928 815869 815935 805589 5 816115 815773 SP5102 507808 i507499 507529 Description Clip U 1 4 20 Rivet 1 4 x 1 2 Nut Push 1 4 Bushing Screw Hex Wa...

Страница 86: ...PARTS LIST FOR CRAFTSMAN 10 ELECTRONIC RADIAL SAW MODEL NOS 113 198211 and 113 198251 34 10 25 24 _ 23 FIGURE 2 86 ...

Страница 87: ...ar Pinion Bearing Lift Shaft Screw Hex Hd 5 16 I8 x 3 4 Bushing Elevation Ring Retaining 1 2 Shaft Elevating Crank Screw Pan Hd 10 32 x 1 2 Lockwasher External 10 Key Part No No Description 25 815707 26 804182 27 STD551131 28 STD541031 29 9416187 30 STD551031 31 63673 32 60013 33 STD523107 34 507654 35 STD541431 36 63536 37 STD541450 38 817106 39 816977 40 816976 41 STD601103 42 43 44 45 46 47 48 ...

Страница 88: ...PARTS LiST FOR CRAFTSMAN 10 ELECTRONIC RADIAL SAW MODEL NOS 113 198211 and 113 198251 MOTOR CORD 35 33 32 32 34 10 11 12 13 14 15 16 17 22 21 20 3O 29 26 19 27 22 4 25 i 24 23 FIGURIE 3 88 ...

Страница 89: ...6 21 1808380 2 22 19420474 23 1815676 24 1455734 25 1815674 26 1810214 2 _ 27 1815751 28 1815673 29 1815802 30 ISTD510802 31 805839 1 32 162498 33 19 32668 34 13O495 35 160475 Description i 111 111 1 Knob Bevel Lock Screw Pan Hd Piastite No 8 x 3 8 Screw Hex Hd Type T 10 32 x 1 2 Shaft Support Pin Roll 1 8 x 3 4 Plate Adjustment Screw Low Hd Cap 1 4 20 x 5 8 Encoder Bevel Plate Index Guide Bevel R...

Страница 90: ...PARTS LIST FOR CRAFTSMAN 10 ELECTRONIC RADIAL SAW MODEL NOS 113 198211 and 113 198251 7 8 9 o 22 21 l _o 19 J 1_ 18 36 33 27 FIGURE 4 90 ...

Страница 91: ...k Cam Rip Lock Knob Rip Lock Lever Rip Lock Bolt Carriage 1 4 20 x 1 Screw Pan Hd Plastite No 8 x 3 8 Nut Hex Jam 5 16 18 Key No 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 4O 41 42 43 Part No STD551131 815691 STD551012 i815798 810214 2 815645 109529 815679 815680 9420474 815694 STD551031 63777 60438 815807 STD541025 816988 816987 816986 STD512515 STD510602 62520 Description Lockwasher E...

Страница 92: ...PARTS LIST FOR CRAFTSMAN 10 ELECTRONIC RADIAL SAW MODEL NOS 113 198211 and 113 198251 2 FIGURE 5 92 ...

Страница 93: ... Always order by Part Number Not by Key Number FIGURE 5 MOTOR ASSEMBLY _ Pad No ii1 1 i 1 100 I 2 STD376116 I 3 164950 I 4 64951 I 5 IS4946 _6_30582 Description Housing Motor Capacitor Screw Type T Screw Flat Head Screw Ground Cap Shaft Standard Hardware Item may be Purchased Locally 93 ...

Страница 94: ...PARTS LIST FOR CRAFTSMAN 10 ELECTRONIC RADIAL SAW MODEL NOS 113 198211 and 113 198251 29 28 25 24 23 2 3 4 33 22 35 36 FIGURE 6 94 ...

Страница 95: ... 8 32 x 3 8 Switch Locking Key Switch Bezel Switch Pad Guard Strain Relief Clip Wire Screw Pan Reco Hd Type T 10 32 x 3 8 Standard Hardware Item may be Purchased Locally Can also use these battery numbers Eveready 539 Rayovac 867 Duracel 7K67 KeY I Pall No NO 22 816490 23 815784 24 816178 25 815856 26 815867 27 815708 28 STD551010 29 815752 30 808380 10 31 815868 32 69138 33 815670 34 346O30 35 81...

Страница 96: ...Description Guard Nut Square 5 16 t8 Elbow Dust Bar Anti Kickback Guide Anti Kickback Washer 13 64 x 5 8 x 1 32 Screw Pan Hd Type T 10 32 x 3 8 Nut Hex Jam 5 6 18 Pawl Key No 10 11 12 13 14 15 16 17 18 19 Part NO STD581050 63270 816341 60435 816070 166785 3 63538 STD510805 STD551208 STD541008 Description Ring Retaining Spreader Bearing Includes Key 10 Grip Screw Guard Clamp Screw Wing 5 16 18 x 2 ...

Страница 97: ...S 113 198211 and 113 198251 t 4 Always order by Part Number Not by Key Number FIGURE 8 TABLE ASSEMBLY Key Pad No No 1 815794 2 815755 3 63432 4 815796 Description Table Rear Table Spacer Fence Rip Table Front Standard Hardware Item may be Purchased Locally_ 97 ...

Страница 98: ...t 23 Panel Side R_H Catch Magnetic Screw Pan Hd Type T 6 32 x 3 8 Shelf Lower 23 Screw Pan Hd Plastite 6 10 x 1 2 Door Cabinet Screw Pan Hd Plastite 10 10 x 1 2 Hinge Door Standard Hardware Item may be Purchased Locally Key Part No No Description 1t 815993 12 816063 13 iSTD541025 14 STD551225 15 817108 16 817150 17 803835 1 18 STD541237 19 816111 20 816004 507530 507807 Bracket Corner Stiffener Sh...

Страница 99: ...art Number Not by Key Number Key I Part N i No Description 1 2 3 4 5 6 7 8 8159 8 817105 815909 STD541237 803835 1 805589 5 STD551225 STD541025 507783 Stiffener Leg Leg Stiffener Lower Nut Hex Jam 3 8 16 Foot Leveling Screw Truss Hdo 4 20 x 1 2 Lockwasher Into 1 4 Nut 1 4 20 Bag of Loose Parts Not Ills Standard Hardware Item may be Purchased Locally 99 ...

Страница 100: ...NOTES ...

Страница 101: ...NOTES ...

Страница 102: ...NOTES ...

Страница 103: ...NOTES ...

Страница 104: ...ber of your 10 inch electronic radial saw will be found on a plate attached to your saw at the left hand side of the base WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOW ING INFORMATION PART NUMBER MODEL NUMBER 113 198211 113198251 PART DESCRIPTION NAME OF ITEM ELECTRONIC 10 INCH RADIAL SAW All parts listed may be ordered from any Sears Service Center and most Sears stores If the parts you need ...

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