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Содержание 113.197411

Страница 1: ...ELECTRONIC RADIAL SAW WITH 44 1NCH CABINET AND 6 DRAWERS Serial Number Model nd serial numbers may be found on the left hand side of the base You shculd record both model and serial number in a safe place for future use FOR YOUR SAFETY READ ALL INSTRUCTIONS CAREFULLY r I 113 19761 113 197411 SEARS r RRFT IVi RN 10 1NCH RADIALSAW assembly operating repair parts Y Sold by SEARS ROEBUCK AND CO Chicag...

Страница 2: ...n one year from the date of purchase this Craftsman Radial Saw fails due to a defect in material or workmanship Sears will repair it free of charge WARRANTY SERVICE IS AVAILABLE BY SIMPLY CONTACTING THE NEAREST SEARS SERVICE CENTER DEPARTMENT THROUGHOUT THE UNITED STATES This warranty applies only while this product is used in the United States This warranty gives you specific legal rights and you...

Страница 3: ...fety infor mation is not followed someone will be seriously injured or killed WARNING mearks if the safety infor mation is not followed someone could be seriously injured or killed _ CAUTION means if the safety infor mation is not followed someone might be injured Read and follow all safety information and instructions Major Hazards Three major hazards are associated with using the radial arm saw ...

Страница 4: ...low the information and in structions under ripping safety WARNING KICKBACKItI_ Wrong Way Feed Hazard Wrong way feed is ripping by feeding the workpiece into the outfeed side of the blade The rotational force of the blade can grab and pull the workpiece Before you can let go or pull back the force could pull your hand along with the workpiece into the blade Fingers or hand could be cut off The pro...

Страница 5: ...g fine particles 4 Wear ear protectors plugs or muffs if you use saw daily 5 Keep good footing and balance do not over reach Work Area Safety Instructions 1 Keep children pets and visitors out of work area they could be hit by a thrown workpiece workpiece chips or pieces of blade 2 Turn saw off remove yellow key and unplug before leaving work area Do not leave until blade has stopped spinning 3 Ma...

Страница 6: ...saw clear table of all objects except workpiece to be cut and necessary fixtures clamps or feather boards 7 If blade jams turn saw off immediately remove yellow key then free blade Do not try to free blade with saw on 8 Turn saw off if it vibrates too much or makes an odd sound Correct any prob lena before restarting saw 9 Do not layout assemble or setup work with saw on or while blade is spinning...

Страница 7: ... workpieces or to aid by pushing or pulling on workpieces because these ac tions can cause kickback Use table exten sions 7 Use clamps or vice to hold workpiece It s safer than using your hands Blade Safety Instructions I Use only blades marked for at least 3450 rpm 2 Use only 10 or smaller diameter blades 3 Use blades for their recommended cut ting procedures 4 Keep blade sharp and clean 5 Do not...

Страница 8: ...on the saw Read and follow the safety information and instructions in these labels Refer to the manual for detailed explanations and instructions On the outfeed side of the guard is this safety label to alert you to wrong way feed ADANGERi On the infeed side of the guard is this safety label to alert you to kickback and to remind you to lower the guard nose hold down for ripping kWARNING KICKBACKI...

Страница 9: ...ndle is this safety label to alert you to thrown objects and to remind you to wear safety goggles WARNING On the bottom surface of the motor visible when the cutting tool is horizontal is this safety label to alert you use a guard when edge molding and to position cut ting tool behind fence see Accessories Section DANGER On the front panel is this general safety in struction label ...

Страница 10: ...or missing parts before contact bzg Sea_ A complete parts list Repair Parts is at the end of the manual Use the list to identi_ the number of the missing part A Basic Saw Assembly 1 B Rear Table 1 C Spacer Table 1 D Fence wooden 1 E Front Table 1 F Trim Cap 2 G Cabinet Box 1 H Loose Parts Bags Only models with casters include I Caster Foot Bag or Box 1 Only model with drawers includes J Drawer Box...

Страница 11: ...m x _ long pan head type AB screw 4 Q JlIF llfq lt v 4 diam x _ long cup point set screw 3 1 4 diam x lvg long pan head screw 6 illIHIll Llllllqqq lll l l v4 diam x 13 4 long mounting screw 5 5 10 lock washer 1 v 4 diam lock washer 88 70 104 _7 64 in diam x w16 out diam flat washer 8 17 64 in diam x s_ out diam flat washer 5 hex bushing 1 rubber bushing 5 spacer 2 v4 U clip 5 _ 1 4 diam square loc...

Страница 12: ... wrench 2 handwheel 1 battery 1 battery cover 1 Only the door model with casters and the drawer model include _ 10 x _ 8 long pan head screw 4 v4 diam x 7 _6 long slotted screw 4 lHllLltlLllltllllltB v4 diam x 1 long truss head screw 2 _ flat washer 2 spacer 2 foot box 2 spring 2 smooth pin 2 grooved pin 2 12 ...

Страница 13: ...d 2 _I_ 10 x V2 long pan head plastite screw 8 _caster 4 Only the drawer model includes drawer fastener 48 _ grease packet 1 Tools Needed for Assembly 7116 Wrench ___ 1 2 Wrench 9 16 Wrench _ f 5 8 Wrench ex Wrench Wrench Medium Screwdriver H Phillips Screwdriver magnetic catch with stop plate 2 hinge 4 0 0 Socket Extension Socket Wrench Level _n3er 3 Framing Square I 9 16 Socket 3 4 Socket 13 ...

Страница 14: ...own so long edge of raised rear side points do_m 3 Put front shelf stiffener inside and against front edge of shelf 4 Put under support on shelf so holes in end of support line up with two center holes in front shelf stiffener 5 Put lower support under shelf so holes line up with holes in under support Note Angled end of lower support will stick out from front of shelf 6 Place rear shelf stiffener...

Страница 15: ...1 Set out four casters sixteen v4 diam x v2 long truss head screws sixteen v 4 diam lock washers sixteen v_ diam hex nuts 2 Attach one caster to each corner brack et use four screws per caster bzsert screws through shelf on end of each screw put washer then nut and wrench tighten Long End of Shelf _ _ Long End of Shelf Corner Bracket Build Foot Assemblies 1 Set out two foot boxes two foot levers t...

Страница 16: ... through hole in foot rod so grooved end faces out 5 On end of foot rod put washer then spring Push rod all the way down through spring Rod Smaller Square Opening Grooved Pin Washer And Spring 6 With lever pointing towards left put foot lever through upper opening of C through rod and out other end of foot box Apply a few drops of SAE 10W 30 motor oil to area where lever and rod meet 7 Put smooth ...

Страница 17: ... bottom of leveling foot Screw leveling foot into rod until nut meets foot box This completes left foot assembly 10 Repeat steps to build right foot as sembly Begin with closed side of foot box to your right step 2 Have lever point toward right step 6 Attach Foot Assemblies 1 Set out right side panel left side panel four v4 diam x 7 16 long slotted screws 2 Push foot lever on right foot assembly d...

Страница 18: ...des three rear supports grease packet tv enty _a diam x _ 2 long truss head screws twenty t 4 lock washers _enty v4 diam hex nuts 2 Grease top and bottom of center slides 3 Make twelve slide brackets insert a center slide all the way into each of 12 outer brackets then slightly pull back on center slide to make sure stop tabs are engaged Center Slide Outer Bracket Stop Tab Stop Tab Stop Tab Rear S...

Страница 19: ...nd attaching rear support with slide brackets attached to left side panel Short Tabs _ _ 9 Attach four slide brackets to remaining rear support one on each side of center hole and one on each side of second hole from top use four screws insert screws through larger hole in slide bracket on end of each screw put washer then nut and wrench tighten Set this rear support cL_idefor later use Remaining ...

Страница 20: ...ut and wrench tighten 5 In similar way attach spacer to left side panel 6 Screw _W nut onto each leveling foot 7 Insert leveling foot through bottom hole at front and rear of each side panel On end of each leveling foot put another _ nut and finger tighten until it meets surface Attach Door Hinges 1 Set out four hinges eight _ 4 diam x v_ long truss head screws eight 1 4 diam lock washers eight 1 ...

Страница 21: ...In similar way attach left side panel Attach Install Spacers D_oxlr _ITHOUT Casters 1 Set out two v4 diam x v long truss head screws two 74 diam lock washers two 5_ diam hex nuts 2 Attach spacers to bottom shelf use one screw per spacer hzsert screw through spacer on end of screw put washer then nut and wrench tighten Door Model WITH Casters and Drawer 1 Set out two spacers two v4 diam x 1 long tr...

Страница 22: ... ten 1 4 diam hex nuts 2 Turn cabinet right side up Attach skirts across front and rear of cabinet to side panels use four screws per skirt in sert screws through skirt on end of each screw put washer then nut and finger tighten Side Panel Skirt Rear 1 Long Screw _ Spacer _kirt 3 Put screw through hole at bottom rear of right side panel and through raised edge of bottom shelf On end of screw put w...

Страница 23: ...ht so upper support is parallel to floor and solid surface is on top Slide into front of cabinet under front and rear skirts so bottom of center support fits onto lower support 5 Attach center and upper supports to front skirt use two screws insert screws through upper support on end of each screw put washer then nut and wrench tighten 6 Attach upper support to rear skirt use two screws insert scr...

Страница 24: ...te to each side of center support use two 6 x 3 g long screws per stop plate insert screws through plate and into small holes 4 Attach doors to hinges on side panels use four 10 x 1 2 screws per door 5 Go to Attach Handwheel Complete Center Slide Assembly Only Drawer Model 1 Set out center support upper support rear support with four slide brackets attached two slide brackets sixteen _ diam x v_ l...

Страница 25: ...s line up on rear support use two screws per bracket in sert screws through slide bracket on end of each screw put washer then nut and wrench tighten 5 Tilt center slide assembly and slide in side cabinet under front and rear skirts so center support rests on lower support 6 Attach center slide assembly to front and rear skirts use tw o screws per skirt insert screws through upper support on end o...

Страница 26: ...to each hole and i_to drawer front 4 Set drawers aside for installation after saw has been mounted Attach Handwheel 1 Set out handwheel 10 x 1 2 long pan head screw 10 lock washer hex bushing Drawer Front Q Drawe_ Drawer _ Fastener 2 Put hex bushing into opening in back of handwheel 3 Align hex bushing on elevation shaft 4 Put washer on screw put screw into hole in center of handwheel and tighten ...

Страница 27: ... styrofoam packing blocks and clean small pieces of styrofoam off saw I ifl motor out of styrofoam base and set on center channel of saw Remove three table sections and fence 6 Remove lock nut and flat washer from motor support 7 Slide bevel cncoder to top position so it will fit into notch in plate index on motor Guard Clamp Screw 8 Slide motor onto motor support Make sure motor is firmly in plac...

Страница 28: ...of yoke plug into opening in blade carriage just behind bevel lock Push until plug snaps into place Mount Basic Saw Assembly 1 Set out basic saw assembly eight v4 diam x v2 truss head screws eight v4 diam lock washers eight v4 diam hex nuts 2 Lift saw assembly by front edge and column and place on cabinet so holes line up 3 Attach saw to cabinet use eight screw s insert screws through saw frame on...

Страница 29: ...and snap into place Attach Lock Handle Channels 1 Set out two lock handle channels two lock handles four v4 diam x lvs long pan head screws four 1 4 diam lock washers four va diam hex nuts 2 Insert lock handles through openings in front of saw 3 Slide lock handle channel open side facing down onto each lock handle and attach use two screws per channel hzsert screws through lock handle channel on e...

Страница 30: ...t fully because sup port will have to be adjusted later Install Front Table 1 Set out three tee nuts five rubber bushings five 1 4 U clips five 1 4 diam x 1_ 4 long mounting screws two v4 diam x 1 2 long truss head screws three 1 4 diam x 7 8 long cup point set screws five _7 _ in diam x _ 8 out diam flat washers two 17 64 in diam x 9 16 out diam fiat washers two v4 diam lock washers two 1 4 diam ...

Страница 31: ...g holes insert screw through table top on end of each screw put rubber bushing Rubber Grommet Table Rail Mounting Holes Front Table On Front Edge Mounting Holes 6 Place table top side up on saw so mounting screws line up with holes in U clips Note Table will extend about 1 beyond trim caps 7 Tighten mounting screws into U clips until heads just touch table Note Make sun rubber bushings are not squ...

Страница 32: ...rneath table tighten pan head screws in each slide arm support Assemble Table Lock Mechanism L 1 Set out two siide arms two spacers two v4 diam x lye long pan head screws two 14 diam x s_ long pan head screws six wd in diam x _46out diam flat washers two v4 diam lock washers two v4 diam hex nuts two v4 diam square lock nuts 2 Snap spacer into each slide arm 3 Drop slide arm into each slide arm sup...

Страница 33: ...l 1 Slide each drawer into place and push all the way in 2 Pull each drawer out as far it will go They should not come all the way out If any do use screwdriver to bend out stop tabs on slide brackets and re test drawer To Remove Drawers Only Drawer Model 1 Llse screwdriver to push in one stop tab on right slide bracket and at same time pull drawer out slightly 2 Repeat with left slide bracket and...

Страница 34: ... table sections to allow fence changing Tells position of blade and arm at touch of a button Pull Ollt and towards right to unlock push to lock Hold in unlocked position while moving arm Pull on push off Requires yellow key Insert into on off switch Remove after turning saw off Move towards right to unlock towards left to lock Support motor before unlock ing because it can swing down quickly Hold ...

Страница 35: ...to move along radial arm locks in position Frees blade carriage to rotate between rip and crosscut posi tions locks in position Operation Comments Pull to unlock push to lock Lock before ripping Pull to un ock push to lock Hold in unlocked position while moving blade cwriage 35 ...

Страница 36: ...tails and illustrations Frees guard to rotate about blade Turn counterclockwise to loosen clockwise to tighten Frees pawls spreader to move up and down Turn counterclockwise to loosen clockwise to tighten Frees pawls spreader to move side to side Loosen to make adjustment then tighten For safety reasons spreader must be in line with blade See Alignment Spreader to Blade Reduce kickback by keeping ...

Страница 37: ... to ask someone to help you Before you start make sure the framing squ_re is true WARNING Plugging in saw during alignment could result in accidental start up and severe cuts from contact with spinning blade Do not plug in saw at any time during alignment or adjustment Plug in saw only when it is to be used Check Framing Square I I I Draw Light I Line On Board j Along This Edge LJ This Edge Must B...

Страница 38: ... point set screws until they do not touch base Make sure five mounting screws are snug but not overtightened 2 Raise radial arm about 3 Lock motor at 90 bevel arbor shaft points down 3 Draw two lines on table one over each lock handle channel slide arm support area 4 Unlock rip lock and pull blade carriage forward as far as it will go 5 Unlock miter lock move radial arm until center of arbor shaft...

Страница 39: ...ap across rear of table and adjust as needed k Square Crosscut Travel The goal of this adjustment is to make ac curate crosscuts To do so the radial arm must be perpendicular to the fence other wise there will be a slight miter angle in all crosscuts I I_ock radial arm at 0 miter 2 Lock motor at 90 bevel arbor shaft points down 3 Lower radial arm until arbor shaft is slightly above table 4 Unlock ...

Страница 40: ...adial arm Lock motor at 0 bevel arbor shaft horizontal 3 On arbor shaft put blade collar then blade then second blade collar then blade nut Note Concave surfaces of blade collars rest against blade Make sure directional arrow on blade is on outside and points clockwise 4 Use blade wrenches in scissor action to tighten nut Note Arbor shaft has left hand threads Turn nut counterclockwise to tighten ...

Страница 41: ...lade surface by making quarter turns and looking for gap each time Consider overall fit of blade If there is no gap no adjust ment is needed Correct Wrong I t wrong 4 If there is a gap adjust motor i unlock bevel lock ii loosen four socket head screws behind blade carriage iii move motor until blade rests flush against square iv lock bevel lock 5 Re check alignment and adjust as needed 6 Tighten f...

Страница 42: ... as you can yet still have framing square against fence and blade Lock rip lock 4 There should be no gap between blade and square Note Not all blades are per fectly flat Check different points along blade surface by making quarter turns and looking for gap each time Comider overall fit of blade If there is no gap no adjust ment is needed Correct I L__ Wrong Wrong I I I 5 If there is a gap adjust b...

Страница 43: ... beside blade collar 4 There should be no gap between blade and square Note Not all blades are per fectly flat Check different points along blade surface by making quarter turns and Iooking for gap each time Consider overall fit of blade If there is no gap no adjust ment is needed Molor Correct Wrong Wrong 5 If there is a gap adjust rear carriage bearing which is visible when you go to rear of saw...

Страница 44: ...le car riage is moving 3 If you can stop bearing from turning while carriage is moving adjust bearings i position blade carriage for good access to front and rear bearings ii lock rip lock iii hold front bearing bolt in place and loosen nut iv rotate bolt a few degrees then tighten nut Note Carriage bearings have eccentric bolts High side of each bolt is marked by an arrow Adjust rear carriage bea...

Страница 45: ...hangs down vertically at front of saw Push edge of square against fence 6 x wer radial arm until blade surface not a tooth just rests on square 7 There should be no gap between blade and square Note Not all blades are per fectIy flat Check different points along blade surface by making quarter turns and looking for gap each tbne Consider overall fit of blade if there is no gap no adjust ment is ne...

Страница 46: ...r the type of cut 1 Raise blade at least 5 from table 2 Lock motor at 0 bevel blade vertical 3 Loosen guard clamp screw until it no longer touches metal plate Guard Clamp Screw Metal Plate 4 Place guard over blade so guard clamp screw is towards table front Guard will fall into place when ridge on inside of guard slides into slot on motor 5 Adjust guard to make sure bottom edge is parallel to tabl...

Страница 47: ... Spreader should rest flat against fence and one set of pawls should rest on top of fence 5 If adjustment is needed i loosen both spreader nuts ii slide spreader against fence and rest pawls on fence iii tighten spreader nuts 6 Raise pawls spreader unit up to guard and tighten wing nut Complete Adjustments Go to Digital Display Section and follow instructions to irkstall battery align en coders an...

Страница 48: ...is section will be stored in memory at all times whether the display is on or off If an error occurs you will see either of these mes sages displayed An error can be caused by sudden move ment of the radial arm or blade carriage when the electronic display is off When this happens reset the zero reference point for the function showing the error When the display is faded or hard to read replace th...

Страница 49: ...rds on battery to remove it then re install If there still is no display remove bat tery wipe off contacts then re install If there is still no display try a new 6V alkaline battery or contact Sears 4 When display shows correctly snap bat tery cover into place 5 Follow steps to align encoders and set zero reference points To Replace Battery I lJse screwdriver to pry off battery cover 2 Push in and...

Страница 50: ...read 7 If display reads as it should miter en coder is aligned correctly no adjustment is needed 8 If display does not read as it should i unscrew two screws from back cover of radial arm and remove cover ii unlock miter lock move arm to right until it snaps into pre set indexed posi tion and lock miter lock iii loosen miter encoder mounting screws inside rear of radial arm to allow encoder to sli...

Страница 51: ...d bevel en coder is aligned correctly no adjustment is needed 1 U BEV q I U U 8 If display does not read as it should i unlock bevel lock move motor clock wise until it snaps into pre set indexed position and lock bevel lock ii loosen bevel encoder screws on backside of blade carriage to allow encoder to slide side to side iii slide or slightly tap encoder until display reads 45 iv tighten bevel e...

Страница 52: ... blade towards column motor towards table front 3 Unlock rip lock push blade against fence and lock rip lock 4 Push RIP button then push REF SET button Display should read If it reads O RIP instead of RIP push RIP button then push REF SET button If display reads 10 00 instead of 00 push REF SET button Set Zero Reference Point For Out Rip 1 Unlock rip lock and pull blade away from fence 2 Unlock ta...

Страница 53: ...F SET button Display should read If it reads RIP instead of O RIP push RIP button then push REF SET button If it reads 00 instead of 10 00 push REF SET button Fence t J I I I I o I U U U Blade Conversion Table Decimal equivalents of fractions rounded to nearest hundreth inch 03 06 09 12 6 19 22 25 31 34 38 44 47 50 _ ioo 53 ...

Страница 54: ...s properly grounded have it checked by a qualified electrician _ WARNING If not properly grounded this power tool could cause electrical shock particularly when used in damp loca tions WARNING If electrical shock occurs your reac tion to ShOCk could bring hands into contact with blade _ WARNING To avoid electric shock or fire im mediately replace worn cut or damaged power cord The unit is wired fo...

Страница 55: ... Wire Gage No AWG extension cord Use only 3 wire extension cords with 3 prong ground ing type plug and 3 pole receptacles which accept the tool s plug Motor Protection Reset Button The motor protector opens the power line circuit and stops the motor when the motor temperature exceeds a safe level the motor is overloaded or a low voltage condition exists When the protector activates immedi ately tu...

Страница 56: ...sa_ steps including properfusing of the branch cir cuit are completed 1 Unplug saw 2 Remove pan head screw from top of motor cover Remove motor cover panel at blade end of motor 3 Use small screwdriver to slide dual voltage switch to 240V position 4 Re install motor cover panel 5 Replace 120V power cord plug with 240V 15 amp 3 prong plug 6 Connect power cord white and black leads to two hot plug b...

Страница 57: ...de can come off table edge beyond 30 left miter position Use right miter position whenever possible v_ Do not cut freehand You will not be able to control workpiece If blade jams turn off saw remove yel low key then free blade Straight Bevel Miter Compound Rolling Carriage _ WARNING When saw is turned on blade can suddenly come forward To reduce risk of this happening Keep one hand on saw handle w...

Страница 58: ...rosscut position lock radial arm at desired miter angle lock motor at desired bevel angle unlock rip lock and push blade to rearmost position behind fence lower blade to just clear table lower pawls to clear fence by v4 3 Grasp saw handle then turn saw on Keep one hand on saw handle through step 6 4 Slowly lower blade until it touches table then lower by another turn of hand wheel 5 Pull blade thr...

Страница 59: ...g kerr bottom blade should move freely 3 Position workpiece against fence and lower pawls to clear fence or workpiece whichever is higher by 1 4 4 Grasp saw handle then turn saw on Keep one hand on saw handle through step 7 5 ltold workpiece down and against fence Keep hand at least 8 away from blade 6 Pull blade through fence and workpiece only far enough to complete cut and never more than half ...

Страница 60: ...ize Clamp a piece of lx2 lumber on the fence to define the cut length Use a length stop only on the end of tile workpiece which is held down Crosscutting Hints 1 To extend life of table top buy auxiliary table cover see Accessories or make one out of 4 plywood or fiber board Clamp or nail to original table top section by section If you use nails nail in the four corners to make sure blade will not...

Страница 61: ...nd your hands Use in rip when you set the blade 1 2to 16 from the fence Out rip the blade is toward the table front and the motor is toward the column Use out rip only when you set the blade 12 or more from the fence Infeed and Outfeed Directions Infeed and outfeed refer to sides of the blade Infeed the side of the blade where the guard nose is Always start a rip cut at the infeed side and push th...

Страница 62: ...r5 fence when the blade is set _ __ to 2 from the fence Use a push stick when the blade is set 2 or more from the fence Do not set the blade closer than w2 to the fence The radial saw is the _a ong tool for such a narrow a cut A band saw would be more appropriate for this type of cut Ripping Safety The hazards associated with ripping in clude outfeed zone hazard kickback and wrong way feed This se...

Страница 63: ...t reach around to pull it If blade jams turn saw off remove yel low key then free blade Kickback Kickback is the uncontrolled propelling of the workpiece back toward the user _ WARNING Kickback can happen when blade is pinched or bound by workpiece Pinching or binding can happen when pawls and spreader are not used or not set correctly spreader is not aligned with blade blade is not parallel to fe...

Страница 64: ...see Cutting Aides I Keep hands away from outfeed side _ If blade jams turn saw oft remove yel low key then free blade _ When cutting composition materials or other materials with one smooth and one rough side put rough side up so pawls will be more likely to grab Wrong Way Feed Wrong way feed is ripping by feeding the workpiece into the outfeed side of the blade WARNING Rotational force of blade w...

Страница 65: ...e the risk of kickback to prevent wrong way feed and to act as a partial barrier to the hazardous outfeed side of the blade The spreader rides in the workpiece kerr to keep it open This reduces the chances that the cut workpiece will spring closed and pinch the blade Pinching the blade is a cause of kickback The pawls rest level on the upper surface of the workpiece During cutting they allow the w...

Страница 66: ...i lower blade about vl6 into table iii turn saw off and remove yellow key 4 Place workpiece parallel to and up against blade Note Workpiece wilt be be tween blade and table front 5 lower guard nose until it just clears top surface of workpiece then tighten guard clamp screw 6 Lower pawls and spreader so spreader hangs along side ofworkpiece in line with blade and one set of pawls rests level on wo...

Страница 67: ...feed side 4 Put workpiece on table in front of guard nose and tight against fence To hold workpiece in position put left hand _ on table at least 8 in front of guard nose _ and lightly press fingers against _ Inleed workpiece Support workpiece with table s ae extension or right hand 5 With right hand push workpiece under guard nose and into blade Keep left hand fixed on table applying slight pres ...

Страница 68: ...nts 1 To extend life of table top buy an auxiliary table cover see Accessories or make one out of 4 plywood or fiber board Clamp or nail to original table top section by section If you use nails nail in the four corners to make sure blade will not contact nails 2 Keep table clean of chips and sawdust 3 Use sharp blades 4 Use the right blade for each job 5 For workpiece with one smooth and one roug...

Страница 69: ...for Ripping An auxiliary fence must be used when making very narrow rip cuts that don t allow enough room for a push stick without bringing it too close to the blade An auxiliary fence must always be used with a push block To make an auxiliary fence use one piece of _A plywood and two pieces of _ 4 plywood Cut to dimensions shown in ches Glue pieces together and reinforce with nails To make a push...

Страница 70: ...3 x 31 F opening in rear table for arbor clearance in order to get cutting tool closer to table Spacer table is too narrow for such an opening Note Initial edge cut will round angled edges offence Note I47zen using drum sander vacuum motor en to prevent sawdust powder build up because powder interferes with motor ventilation and can clog starter switch Featherboard Use a featherboard on the infeed...

Страница 71: ...NG If you try to rip an irregular workpiece it could bind blade and cause kickback If the workpiece you want to rip does not have a straight edge attach a straight edged board to the workpiece i place irregular side of workpiece against fence ii put straight edged board on top of workpiece and against fence iii tack straight edged board to workpiece Feather Board This Side Note Straight edged boar...

Страница 72: ... 90 Information for Dado 1 Put inside loose collar on arbor shaft first then install dado Tighten blade nut directly against outside surface of dado 2 Saw arbor is designed for dado up to 13 wide Use of wider dado could cause dado and blade nut to spin off To make larger than 13q6 wide cut take several pas ses with dado 3 To avoid excessive load on motor when making a 13qCwide cut limit depth of c...

Страница 73: ...osscutting is the repeated and continuous cutting of many pieces of lumber to the same length with the saw placed in the 90 crosscut position In repetitive 90 crosscutting the guard may reduce the chance of accidentally touching the blade from the side This protection is possible ONLY when the blade is in its rearmost position and the guard is resting on the table so the leading and trailing teeth...

Страница 74: ...e see catalog Dado Blades Adjustable Dado 7 24 tooth carbide see catalog 7 32 tooth carbide see catalog 7 16 tooth carbide see catalog 8 48 tooth carbide see catalog Satin Cut Dado 7 see catalog 8 see catalog 8 carbide see catalog Standard Cut Dado 8 see catalog Drill Chuck Key see catalog Dust Collector 9 29978 Extension Table see catalog Molding Heads 7 bits not included see catalog 7 27 piece s...

Страница 75: ...where they are needed Wipe the carriage bearings and track surfaces with a dry or lightly oiled cloth If packed sawdust and grease build up repeatedly on the carriage bearings inspect the track wipers for wear and replace if necessary Bevel Index Pin To avoid motor damage due to sawdust build up which interferes with normal motor ventilation vacuum the motor often Lubrication Do not lubricate moto...

Страница 76: ... Remove screw and nut from swivel lock knob 3 Note Lever portion of swivel lock con tains wrench used to make this adjustment Separate wrench from lever by turning wrench a few degrees counter clockwise to release tab 4 Position wrench across corners of square nut and move wrench to line up with lever 5 Test adjustment hold wrench in place move blade carriage to a non indexed position and lock swi...

Страница 77: ...tment Arm and Column If you can move the end of the radial arm up and down when the arm is unlocked be tween 0 and 45 miter adjust 1 Remove rear arm cover 2 Evenly tighten top two hex head tap ping screws then tighten bottom two hex head screws but not as tightly as the top ones 3 Re install rear arm cover Maintenance Miter Lock If the radial arm can be moved side to side by hand when locked betwe...

Страница 78: ...d 1 Remove hex nut and old pawls 2 Install new pawls and spreader 3 Align spreader to blade according to in structions in Alignment and Adjustment Blade Changing To change the saw blade 1 Turn switch off remove yellow key and unplug saw 2 Use both blade wrenches in scissor ac tion to loosen blade nut Note Arbor shaft hc left hand thread_ Turn nut clock wise to loosen 3 Remove nut blade collar and ...

Страница 79: ...or fails to come to full power Incorrect gauge extension cord Overloaded power line Undersize wires or circuit too long Refer to table in Electrical Con nections Reduce line load by removing other lights appliances Increase wire size or shorten length of wiring Sawdust build up Vacuum motor Molor will not run Protector circuit open Low voltage Sawdust build up Bent or bound up arbor shaft Push re ...

Страница 80: ... lock for wear Adjust column support Depth of crosscut varies from one side of workpiece to other Table not parallel with radial arm Level front table Saw cuts at slight bevel Blade not square to table Table not parallel to radial arm Bevel lock loose Work table not fiat Carriage bearings loose Square blade to table for crosscut ting and ripping Level front table Adjust bevel lock for wear Replace...

Страница 81: ...ign Use featherboard on infeed side Saw Problem Radial arm moves when locked in a non indexed miter position Possible Cause s Miler nol locked firmly What to do Adjust miter lock for wear Motor moves when bevel lock is locked Bevel not locked firmly Adjust bevel lock for wear Blade carriage moves when rip lock is locked Rip lock not locked firmly Adjust rip lock for wear Blade carriage does not tr...

Страница 82: ...w to cool below 120 F Display blanks after a few minutes Normal Push ON OFF to see display Display blanks when moving car riage then re appears when mo tion stops Normal when position is changed rapidly No action Display shows EEE E or EE EE Arm or carriage moved abruptly or too rapidly when display is off Re set 0 reference point s Display resets but immediately shows EEE E or EE EE when carriage...

Страница 83: ...Blank Page 83 ...

Страница 84: ...arts PARTS LIST FOR CRAFTSMAN 10 ELECTRONIC RADIAL SAW MODEL NOS 113 197411 AND 113 197511 AND 113 197611 43 1 SEE FIG 6 34 35 33 32 36 31 12 13 I _ 15 5 19 SEE FIG 8 27 26 I I SEE FIG 3 4 14 24 23 FIGURE 1 84 ...

Страница 85: ... see Figs 3 4 Guard Assembly see Fig 12 Base and Column Assembly see Fig 2 Cabinet Assembly Model 197611 see Fig 8 Cabinet Assembly Model 197411 see Fig 9 and 197511 Key Part No No Description 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 818192 816386 818200 60043 818193 818247 60314 815856 1 815980 60208 815774 816114 815773 STD601105 STD551010 STD541037 815649 60339 808380 6...

Страница 86: ...Repair Parts PARTS LIST FOR CRAFTSMAN 10 ELECTRONIC RADIAL SAW MODEL NOS 113 197411 AND 113 197611 AND 113 197511 43 36 35 31 14 15 23 13 14 22 19 20 FIGURE 2 86 ...

Страница 87: ... 502 x 927 x 031 Ring Retaining 1 2 Nut Hex 5 16 18 Lockwasher External 5 16 Screw Hex Hd Type T 5 16 18 x 3 4 Handwheel Lockwasher External 10 Screw Pan Hd t0 32 x 1 2 Ring Retaining Standard Hardware Item may be Purchased Locally Key Part No No 23 818216 24 STD541450 25 817106 26 63614 27 818164 28 818165 29 STD581043 30 818224 31 STD601103 32 815826 33 818167 34 817022 35 STD610803 36 815749 1 ...

Страница 88: ...Repair Parts PARTS LIST FOR CRAFTSMAN 10 ELECTRONIC RADIAL SAW MODEL NOS 113 197411 AND 113 197511 AND 113 197611 I 2 E i 1 SEE FIG 4 27 6 16 5 17 7 8 10 2O 21 24 25 26 25 FIGURE 3 14 15 23 88 ...

Страница 89: ...17 18 19 20 21 22 23 24 25 26 27 STD551012 818888 STD510802 815802 818197 815751 STD601105 STD551010 508153 30495 62498 9 32668 805839 1 Washer 17 64 x 9 16 x 1 16 Motor Complete See Fig 5 Screw Pan Hd Type T 8 32 x 5 16 Guide Bevel Reader Plate Index Encoder Bevel Screw Hex Washer Hd Type T 10 32 x 1 2 Washer 3 16 x 3 8 x 1 32 Shaft Support w Plate Nut Shaft Collar Blade 1 Blade Saw Nut Lock 1 2 ...

Страница 90: ...Repair Parts PARTS LIST FOR CRAFTSMAN 10 ELECTRONIC RADIAL SAW MODEL NOS 113 197411 AND 113 197511 AND 113 197611 I 37 34 30 35 36 14 15 33 30 31 32 FIGURE 4 19 10 12 9O ...

Страница 91: ...Cam Rip Lock Lever Rip Lock Bolt Carriage 1 4 20 x 1 Nut Hex Jam 5 16 18 Lockwasher External 5 16 Ring Yoke Index Washer 17 64 x 7 16 x 32 Screw Cap Locking 1 4 20 x 5 8 Yoke Standard Hardware Item may be Purchased Locally Key Part No No 20 109529 21 816988 22 STD541025 23 508155 24 STD512515 25 STD551062 26 815680 27 806828 28 815679 1 29 815694 30 STD551031 31 63777 32 60438 33 815807 34 810214 ...

Страница 92: ...Repair Parts PARTS LIST FOR CRAFTSMAN 10 ELECTRONIC RADIAL SAW MODEL NOS 113 197411 AND 113 197511 AND 113 197611 26 25 FIGURE 5 92 ...

Страница 93: ...ery Lid Battery Access Bezel Switch 1 Key Switch Switch Locking Screw Pan Rec Hd Type T 8 32 x 3 8 Key Part No No Description 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 818521 816492 815789 816333 3 816490 815786 STD551210 816178 815867 815708 STD551010 815752 808380 10 815868 818088 1 STD610805 Bumper Rubber Clip Wire Strain Relief Screw Pan Rec Hd Type TT 10 32 x 5 8 Encoder Rip Includes Ke...

Страница 94: ...3 197411 AND 113 197611 AND 113 197511 Always order by Part Number Not by Key Number 1 2 3 FIGURE 6 TABLE ASSEMBLY Key Part Description No No 1 815757 Table Rear 2 815755 Table Spacer 3 815758 Fence Rip 4 818196 1 Table Front Standard Hardware Item may be Purchased Locally 94 ...

Страница 95: ...T ASSEMBLY MODEL 113 197511 113 197611 Key Pa_ No No STD601103 2 815874 3 817116 4 815879 5 815871 6 STD541237 7 803835 1 8 815878 9 815875 10 8O3927 3 11 808503 1 Description Screw Pan Rec Hd Type T 10 32 x 3 8 Retainer Pin Rod Assembly Foot Support Actuator Foot Nut Hex Jam 38 16 Foot Leveling Spring Washer Pin Groove Pin Standard Hardware Item may be Purchased Locally 95 ...

Страница 96: ...Repair Parts PARTS LIST FOR CRAFTSMAN 10 ELECTRONIC RADIAL SAW MODEL NOS 113 197411 113 197511 AND 113 197611 10 SEE FIG 10 5 i 17 SEE FIG 10 4 FIGURE 8 11 96 ...

Страница 97: ... 20 Lockwasher External 1 4 Support Upper Bracket Stand Slide Support Front Center Panel Side R H Drawer Assembly 3 in see Fig 10 Foot Assembly R H see Fig 7 Spacer Screw Truss Hd 1 420x 1 Bracket Center Slide Key Part No No Description 15 16 17 i815942 18 i815896 19 i815993 20 i815991 21 22 23 24 25 i817150 i815889 i815891 i816336 Drawer Assembly 6 in see Fig 10 Drawer Assembly 10 in see Fig 10 S...

Страница 98: ...Repairs Parts PARTS LIST FOR CRAFTSMAN 10 ELECTRONIC RADIAL SAW MODEL NOS 113 197411 113 197511 AND 113 197611 20 4 3 4 3 21 18 1 1 I 4 3 1 10 1 FIGURE 9 98 ...

Страница 99: ...External 1 4 Support Upper Support Lower Support Front Center Catch Magnetic Screw Pan Hd Plastite 6 10 x 1 2 Panel R H Side Nut Hex Jam 3 8 16 Spacer Foot Leveling Hinge Door Screw Pan Hd Plastite 10 10 x 1 2 Key Part No No Description 16 815882 t 7 815942 18 815993 19 815991 20 817150 21 815889 22 STD600603 23 816336 24 25 26 802392 36 27 815896 Door Cabinet Stiffener Shelf Support Caster Suppor...

Страница 100: ...by Part Number Not by Key Number FIGURE 10 DRAWER ASSEMBLIES 3 6 10 FOR MODEL 113 197611 Key Part Description No No 1 2 3 815912 815917 815919 330751 815923 815901 815902 Drawer Assembly 3 Drawer Assembly 6 Drawer Assembly 10 Fastener Drawer Front 3 Drawer Front 6 Drawer Front 10 I00 Standard Hardware Item may be Purchased Locally ...

Страница 101: ...t by Key Number FIGURE 11 MOTOR ASSEMBLY Key Part No No Description 1 2 3 64922 64921 STD600603 4 64909 5 64951 6 64948 7 30582 8 507744 9 STD376116 10 64950 Gasket Protector Screw Type 23 Pan Hd 6 32 x 3 8 Switch Slide Screw Flat Head Screw Ground Cap Shaft Housing Motor Capacitor Screw Type T Standard Hardware Item may be Purchased Locally 101 ...

Страница 102: ...5 Guard Nut Square 5 16 18 Elbow Dust Bar Anti Kickback Guide Anti Kickback Washer 13 64 x 5 8 x 1t32 Screw Pan Hd Type T 10 32 x 3 8 Nut Hex Jam 5 6 18 Pawl Key Part Description No No 10 STD581 O50 t 1 63270 12 816341 13 60435 14 816070 15 166785 3 16 63538 17 STD510805 18 STD551208 19 STD541008 Ring Retaining Spreader Bearing Includes Key 10 Grip Screw Guard Clamp Screw Wing 5 16 18 x 2 3 4 Clam...

Страница 103: ... Install 46 Lower Blade Guard 73 Molding Head Guard 68 72 Hints Crosscutting 60 Ripping 68 In rip 61 Infeed 61 Kerfs Crosscut 58 Ripping 66 Kickback 4 63 Length Stop 60 Level Front Table 38 Leveling Feet 29 Locks Bevel 28 34 77 Miter 34 77 Rip 35 78 Swivel 35 76 Table 34 Lower Blade Guard 73 Lubrication 75 Maintenance Adjustments for Wear 76 Cleaning 75 General 75 Lubrication 75 Molding ttead 68 M...

Страница 104: ...buck and Co stores Be sure to provide all pertinent facts when you call or visit The model number of your 10 inch radial saw will be found on a plate attached to your saw at the left hand side of the base WHEN ORDERING REPAIR PARTS ALWAYS GIVE TIdE FOLLOWING INFORMATION PARTNUMBER PARTDESCRIPTION MODEL NUMBER NAME OF ITEM 113 197411 10 INCH RADIAL SAW 13 197511 13 19761 All parts listed may be ord...

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