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46599

Recoil Start

PORTABLE GENERATOR

3500 Starting Watts / 3000 Rated Watts

TABLE Of CONTENTS

Introduction

1

Introduction

1

Portable Power Generator

1

Accessories

1

This Booklet

1

Manual Conventions

2

Safety Rules

3

Controls and Features

5

Generator

5

Power Panel

6

Parts Included

7

Wheel Kit

7

Spark Arrester Kit

7

Other

7

Assembly

8

Remove the Generator from the Shipping Carton 8
Install the Wheel Kit

8

Install the Support Leg

8

Install the Handle

8

Install the Spark Arrester

9

Add Engine Oil

9

Add Fuel

10

Grounding

10

Operation

11

Generator Location

11

Grounding

11

Surge Protection

11

Starting the Engine

11

Connecting Electrical Loads

12

Stopping the Engine

12

Do Not Overload Generator

12

Capacity

12

Power Management

12

Operation at High Altitude

13

Maintenance and Storage

14

Engine Maintenance

14

Oil

14

Spark Plugs

14

Air Filter

14

Spark Arrester

15

Cleaning

15

Adjustments

15

Maintenance Schedule

15

Generator Maintenance

16

Storage

16

Generator Storage

16

Specifications

17

Engine Specifications

17

Generator Specifications

17

Fuel

17

Oil

17

Spark Plugs

17

Valve Clearance

17

Wiring Diagram

18

Parts Diagram

19

Parts List

20

Engine Parts Diagram

21

Engine Parts List

22

Troubleshooting

23

Warranty

24

Warranty Qualifications

24

Repair/Replacement Warranty

24

Do Not Return The Unit To 
The Place Of Purchase

24

Warranty Exclusions

24

Normal Wear

24

Installation, Use and Maintenance

24

Other Exclusions

24

Limits of Implied Warranty 
and Consequential Damage

24

Contact Information

24

Address

24

Customer Service

24

Technical Service

24

Содержание CPE 46599

Страница 1: ...owerequipment com 3500 Starting Watts 3000 Rated Watts PORTABLE GENERATOR SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual MADE IN CHINA REV 46599 20120703 Recoil Star...

Страница 2: ...the store WE ARE HERE TO HELP Visit our website www championpowerequipment com for more info Product Info Updates Frequently Asked Questions Tech Bulletins Product Registration or Call our Customer Ca...

Страница 3: ...t Overload Generator 12 Capacity 12 Power Management 12 Operation at High Altitude 13 Maintenance and Storage 14 Engine Maintenance 14 Oil 14 Spark Plugs 14 Air Filter 14 Spark Arrester 15 Cleaning 15...

Страница 4: ...rmation available when ordering parts and when making technical or warranty inquiries Accessories Champion Power Equipment manufactures and sells accessories designed to help you get the most from you...

Страница 5: ...hazardous situation which if not avoided may result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided m...

Страница 6: ...s metal decking Use approved transfer equipment to isolate generator from your electric utility and Notify your utility company before connecting your generator to your power system DANGER Sparks can...

Страница 7: ...nd let it cool for at least two minutes before removing the fuel cap Loosen the cap slowly to relieve pressure in the tank Only fill or drain fuel outdoors in a well ventilated area DO NOT pump gas di...

Страница 8: ...ntrols and Features 1 Fuel Tank 3 8 gal 14 4 L capacity fuel tank 2 Choke Used to start the engine 3 Fuel Valve Used to turn fuel supply on and off to engine 4 Air Filter Protects the engine by filter...

Страница 9: ...ay be used to supply electrical power for the operation of 120 Volt AC 20 Amp single phase 60 Hz electrical loads 3 Circuit Breakers Protects the generator against electrical overloads Press button re...

Страница 10: ...arts Wheel Kit 8 Wheel 2 Flange Bolt M10x105 for Wheel 2 Bushing 2 Flat Washer 10mm 2 Nut M10 2 Flange Bolt M8x25 for Vibration Mounts 2 Flange Bolt M8x16 for Support Leg 2 Handle 1 Flange Bolt M8x45...

Страница 11: ...the following tools to install the wheels 17 mm wrench OR adjustable wrench not included Socket wrench with a 16 mm socket not included Pliers not included 1 Before adding fuel and oil tip the generat...

Страница 12: ...tion for recommended service intervals NOTE The generator rotor has a sealed pre lubricated ball bearing that requires no additional lubrication for the life of the bearing NOTE Add Engine Oil Cont d...

Страница 13: ...p of the tank to allow for fuel expansion DO NOT pump gas directly into the generator at the gas station Use an approved container to transfer the fuel to the generator DO NOT fill fuel tank indoors D...

Страница 14: ...your sensitive equipment Surge suppressors come in single or multi outlet styles They re designed to protect against virtually all short duration voltage fluctuations Voltage fluctuation may impair t...

Страница 15: ...the running watts of these items This is the amount of power you need to keep your items running 3 Identify the highest starting wattage of all devices identified in step 1 Add this number to the numb...

Страница 16: ...wer loss Champion Power Equipment can provide a high altitude carburetor main jet The alternative main jet and installation instructions can be obtained by contacting Customer Support Installation ins...

Страница 17: ...fully thread the plug into the engine 7 Use the spark plug tool to firmly install the plug 8 Attach the spark plug wire to the plug For service or parts assistance contact our help line at 1 877 338 0...

Страница 18: ...nd of the spark arrester to the muffler 3 Remove the spark arrester screen 4 Carefully remove the carbon deposits from the spark arrester screen with a wire brush 5 Replace the spark arrester if it is...

Страница 19: ...ances are disconnected from the generator 3 Run the generator for a few minutes so the treated fuel cycles through the fuel system and carburetor 4 Turn the fuel valve to the Off position 5 Let the ge...

Страница 20: ...cifications Model 46599 Running Wattage 3000 Watts Starting Wattage 3500 Watts AC Load 120 V Phase Single Frequency 60 Hz Fuel Capacity 3 8 gal 14 4 L Gross Weight 105 8 lbs 48 kg Net Weight 97 lbs 44...

Страница 21: ...REV 46599 20120703 18 46599 ENGLISH Wiring Diagram Specifications...

Страница 22: ...5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 14 23 24 25 26 28 29 30 27 31 32 33 34 35 36 37 38 39 40 41 42 43 44 46 47 48 49 50 51 45 57 63 64 65 66 27 72 73 74 75 76 77 78 79 80 10 11 81 82 83...

Страница 23: ...10 Mount Vibration Fuel Tank 4 42 ST02FD 04100014 Washer 6 4 43 GB93 6 Lock Washer 6 4 44 GB5789 M6 20 Flange Bolt M6 20 4 45 ST168F 1070006A Fuel Tank Filter 1 Part Number Description Qty 46 168 0701...

Страница 24: ...11 12 13 14 15 16 17 9 18 19 21 22 23 24 25 9 26 27 28 29 30 31 33 34 24 35 36 37 19 38 47 48 49 50 56 57 58 59 83 84 85 90 91 93 94 60 61 62 64 65 77 20 1 76 74 73 71 72 70 63 66 68 92 1 75 10 95 96...

Страница 25: ...1123000 G Ignition Coil 1 49 152FMD 1001007 Dowel Pin 10 x 16 2 50 GB5789 FB8 55 Flange Bolt 8 x 55 4 51 ST168FD 1090005 G Cover Air Cleaner 1 52 ST168FD 1090004 Element 1 Part Number Description Qty...

Страница 26: ...e to the proper level Place generator on a flat level surface Generator cannot supply enough power or overheating Generator is overloaded Review load and adjust See Power Management Insufficient venti...

Страница 27: ...labor if this generator is deemed to have been misused neglected involved in an accident abused loaded beyond the generator s limits modified installed improperly or connected incorrectly to any elec...

Страница 28: ...emission control system is warranted for two years subject to provisions set forth below If during the warranty period emission related part on your engine is defective in materials or workmanship th...

Страница 29: ...scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CPE according to Subsection d below Any such emissions re...

Страница 30: ...ting Brackets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other proof...

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