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TABLE OF CONTENTS 

COUNTRY FLAME  LIMITED WARRANTY ...................................................................................................................................III

 

FOREWARD.............................................................................................................................

ERROR! BOOKMARK NOT DEFINED.

 

SAFETY NOTES .................................................................................................................................................................................... VII

 

FIREPLACE FURNACE SAFETY LABEL (PP-741) .........................................................................................................................IX

 

INTRODUCTION ..................................................................................................................................................................................... X

 

WHAT’S INCLUDED WITH YOUR SMART FIREPLACE? ............................................................................................................ 1

 

FIREPLACE FURNACE SPECIFICATIONS ....................................................................................................................................... 2

 

TABLE

 

1................................................................................................................................................................................................... 2

 

TABLE

 

2................................................................................................................................................................................................... 3

 

9 STEPS TO INSTALL A SMART FIREPLACE.................................................................................................................................. 4

 

STEP

 

1

 

-

 

FOOTINGS

 

AND

 

FOUNDATIONS ........................................................................................................................................ 4

 

TABLE 3............................................................................................................................................................................................... 4

 

STEP

 

2

 

–

 

CONCRETE

 

PAD

 

&

 

HEARTH

 

EXTENSIONS...................................................................................................................... 6

 

STEP

 

3

 

–

 

FIREPLACE

 

POSITION

 

ON

 

THE

 

CONCRETE

 

PAD............................................................................................................ 8

 

STEP

 

4

 

–

 

FIREPLACE

 

WALL

 

&

 

CHIMNEY

 

CONSTRUCTION ......................................................................................................... 8

 

STEP

 

5

 

–

 

CHIMNEY

 

FLUE

 

INSTALLATION....................................................................................................................................... 9

 

TABLE 4............................................................................................................................................................................................. 11

 

STEP

 

6

 

–

 

BLOWER

 

INSTALLATIONS ............................................................................................................................................... 13

 

STEP

 

7

 

–

 

COMPLETION

 

OF

 

MASONRY

 

BRICK

 

FRONT ................................................................................................................ 16

 

STEP

 

8

 

–

 

FLUE

 

DAMPER

 

CONTROL

 

INSTALLATION ................................................................................................................... 17

 

STEP

 

9

 

–

 

ELECTRICAL

 

SYSTEM ....................................................................................................................................................... 20

 

DUCTING OPTIONS .............................................................................................................................................................................. 23

 

FIREPLACE FURNACE OPERATIONAL REQUIREMENTS ....................................................................................................... 26

 

FIREPLACE FURNACE MAINTENANCE REQUIREMENTS ...................................................................................................... 29

 

TROUBLESHOOTING GUIDE............................................................................................................................................................. 31

 

REPLACEMENT PARTS ....................................................................................................................................................................... 33

 

PART DRAWINGS .................................................................................................................................................................................. 35

 

WARNING LABELS ............................................................................................................................................................................... 47

 

ATTENTION:......................................................................................................................................................................................... 47

 

COMPANY

 

LABEL............................................................................................................................................................................... 47

 

FAN

 

SWITCH

 

LABEL .......................................................................................................................................................................... 47

 

GRATE

 

WARNING

 

LABEL ................................................................................................................................................................. 48

 

Version 7.1 

ii

 

Содержание Fireplace FP33

Страница 1: ...COUNTRY FLAME TECHNOLOGIES Smart Fireplace Furnace Products FP 33 FP 37 FP 42 Wood Burning Only Optional Parts Shown Installation Operation MaintenanceManual Volume 7 1 Version 7 1...

Страница 2: ...n the vicinity of this or any other fireplace appliance DO NOT DESTROY KEEP FOR FUTURE REFERENCE PLEASE READ ALL OF THIS MANUAL AND SAFETY NOTES Version 7 1 WARNING Improper installation adjustment al...

Страница 3: ...ENSIONS 6 STEP 3 FIREPLACE POSITION ON THE CONCRETE PAD 8 STEP 4 FIREPLACE WALL CHIMNEY CONSTRUCTION 8 STEP 5 CHIMNEY FLUE INSTALLATION 9 TABLE 4 11 STEP 6 BLOWER INSTALLATIONS 13 STEP 7 COMPLETION OF...

Страница 4: ...y Flame shall have no warranty obligations if this product 1 was not purchased from an authorized Country Flame dealer 2 was not installed by a Country Flame dealer or other preauthorized professional...

Страница 5: ...dental or consequential damage so the above limitations may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state This warran...

Страница 6: ...__________________ Dealer Telephone __________________________________________________ Date Purchased __________________________________________________ Model No ___________________ Serial No ________...

Страница 7: ...ry Flame has been assisted in many ways to bring you the customer a high quality Fireplace Furnace product Through a lifetime of use Country Flame hopes that your family comes to appreciate and enjoy...

Страница 8: ...on 5 Any modifications to a Smart Fireplace Furnace unit unless authorized in writing by Country Flame Technologies could be dangerous and immediately voids the warranty 6 NEVER use an extension cord...

Страница 9: ...in this heater Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance 21 INSTALL a smoke detector within the proximity of the Smart Fireplac...

Страница 10: ...flues Refer to owner s manual supplied with this appliance Burn Wood Only Load fuel carefully or damage may result WARNING Do not store fuel within the above clearances Do not use chemical fluids to s...

Страница 11: ...fuel is relatively dirty compared to liquid fuels with the buildup of ash and residue Importantly there are very limited automatic safety devices If the firebox temperature reaches an unsafe temperat...

Страница 12: ...placing of combustibles closer than specified tolerances will void the warranty Following are the items provided with each Smart Fireplace Furnace ITEM DESCRIPTION QUANTITY PROVIDED FIREPLACE FURNACE...

Страница 13: ...Brick Width 88 E Fan Boxes Brick Width 94 F Base Width 92 F Base Width 96 F Base Width 102 G Height is 48 G Height is 48 G Height is 48 H Depth is 26 H Depth is 26 H Depth is 26 I Duct Diameter 6 I Du...

Страница 14: ...ating capacity of the fireplace unit selection Check with a qualified contractor or dealer to assist in the selection process The fireplace firebox FIGURE 1 Item A opening should be based on room size...

Страница 15: ...allations TABLE 3 Model 33 92 wide x 40 deep x 10 thick Model 37 96 wide x 40 deep x 10 thick Model 42 102 wide x 40 deep x 10 thick NOTES 1 Table 3 assumes the use of four inch 4 concrete masonry uni...

Страница 16: ...hearth system FIGURE 2b shows a fireplace installation where the floor joists are located at the same level as the hearth Note the changes in hearth depth required for these two different types of ins...

Страница 17: ...out should be larger than the opening provided for the ash dump in the bottom of the fireplace furnace floor If a Smart Fireplace Furnace is to be ducted down to a lower level then include block outs...

Страница 18: ...inside wall concrete pad must be six inches deeper than FIGURE 3 shows to allow for additional air space required for inside wall installation 2 Overall concrete pad and hearth extension sizes can be...

Страница 19: ...he chimney system Finally the aesthetics of the masonry work will define the warmth and comfort of all who view the fireplace furnace for years to come Refer to FIGURE 5 and the following steps as a g...

Страница 20: ...5 FIGURE 5 MASONRY WALL INSTALLATION STEP5 CHIMNEYFLUE INSTALLATION FACTORY BUILT INSULATED CHIMNEY INSTALLATION The Smart Fireplace Furnace models 33 and 37 can be installed with a Class A ten inch...

Страница 21: ...16 FOLLOW THE SPECIFIC CHIMNEY MANUFACTURER S GUIDELINES WHEN INSTALLING FACTORY BUILT INSULATED CHIMNEY PRODUCT ON TOP OF ANY COUNTRY FLAME SMART FIREPLACE FURNACE FIGURE 6 TYPICAL HT ADAPTER optiona...

Страница 22: ...installed in a single chimney each clay flue liner passageway must be separated by at least 4 inches of masonry The first step to ensuring a Smart Fireplace Furnace will draw adequately is to size an...

Страница 23: ...iron edges should butt up against the flue opening The short angle irons should now be installed so they bridge across the two long angle irons and be placed tight against the flue lip These short ang...

Страница 24: ...tions for adequate draft Good draft is normally achieved with chimney heights at least fifteen feet high measured from the top of the fireplace opening to the top of the chimney A chimney must be capp...

Страница 25: ...operly wires the variable speed control provided on the air grilles to the blowers 4 FIGURE 9A demonstrates the installation of the top front warm air discharge boot to the front of the Smart Fireplac...

Страница 26: ...s for installing the parts shown in FIGURE 9 FIGURE 9 PARTS DEFINITION A Outer Frame Heat Discharge Boot FIGURE 9A standard FIGURE 9B optional B Inner Frame Adjustable Heat Discharge Boot FIGURE 9B op...

Страница 27: ...L CONSTRUCTION for review of this requirement 5 A minimum of twenty four inch sidewall clearance must be maintained between combustibles and the interior firewall of the firebox 6 The fireplace heat g...

Страница 28: ...10 to ensure a basic knowledge of each damper part and damper part name Then follow the steps listed below in order to complete the installation of the rotary controlled damper rod WARNING Improper in...

Страница 29: ...damper screw E 6 Remove the assembly and cut the damper rod D off at the mark you made in Step 5 7 Replace the assembly as in Steps 1 and 2 8 Insert the damper screw E into the damper screw bracket F...

Страница 30: ...ions as intended NOTE At installation ensure the Damper Handle tab is mortared in place to prevent it from turning during use Refer to FIGURE 11b for more detail on the Damper Handle FIGURE 11b DAMPER...

Страница 31: ...e behind the front grille Service to this component should only be accomplished by a qualified technician This snap disk comes pre wired from the factory Once connected to the main power circuit this...

Страница 32: ...L SYSTEM Version 7 1 21 A certified electrician should provide the electrical circuit and connect the fireplace furnace to the electrical supply The blower systems and the Smart Fireplace Furnace must...

Страница 33: ...rge snap disc to the fireplace Connect the other end of the green yellow wire to the right blower box or another earth ground coming from the circuit breaker box The installing electrician should ensu...

Страница 34: ...lation is compatible with the existing Smart Fireplace Furnace s operating range of air temperature rise and or external static pressure of those marked on the nameplate of the central furnace FIGURE...

Страница 35: ...d The following steps will assist in properly installing ductwork but local codes and your home s HVAC expert should be consulted 1 Use 26 gauge or heavier galvanized pipes for ducting WARNING DO NOT...

Страница 36: ...FIGURE 16b DUCTING SYSTEMS EXAMPLES Version 7 1 25...

Страница 37: ...ould be checked in case of poor draft Make sure the chimney flue damper is completely open Rotated clockwise See that the flue is clear of obstructions such as debris creosote nests etc If chimney flu...

Страница 38: ...stat snap disc is located on the inside right of the hot air discharge grille on the front of the Smart Fireplace Furnace This snap disc activates the fireplace blowers once the air temperature in the...

Страница 39: ...l provide the best burn with the least creosote build up Ordering your wood split will certainly be a convenience If wood is to be split ensure proper equipment is available and proper safety precauti...

Страница 40: ...il hole These motors will require annual lubrication High temperature blower motor systems are lubricated at the factory and should require no further lubrication during the first year however at high...

Страница 41: ...s require a source of outside air for combustion it is recommended that the outside air be routed to the firebox through the fireplace furnace foundation Refer to STEP 1 FOOTINGS AND FOUNDATIONS or co...

Страница 42: ...nt leaks or mortar leaks will cause the draft to be weak Use cement or mortar to correct these leaks Glass gets dirty optional doors Wet wood Dry wood produces much less creosote buildup than wet wood...

Страница 43: ...s 110 degrees or higher Test the air discharge snap disc with a hair dryer Fans should begin to operate if both the wall thermostat and air discharge snap disc completes the blowers electrical circuit...

Страница 44: ...350 Rheostat Variable Speed No Off 2 PP 563 Thermostat 120V Wall Thermostat 1 PP 80 Control knob for Rheostat FP 2 PP 37 Damper Logo Handle Country Flame 1 PP 35 Insulation K Wool 4 by 15 by 2 1 PP 55...

Страница 45: ...s over rod 1 F 218 Flue adapter for Model 33 or 37 1 F 42 218 Flue adapter for Model 42 1 FP 0037 910 Hot Air Discharge Grille 5 25 x 30 975 1 PP 560 Air Intake Grille 13 5 x 13 5 2 FP 0000 925 Adjust...

Страница 46: ...______________________________________________________________________________________ ELECTRICAL HARDWARE _____________________________________________________________________________________________...

Страница 47: ...____________________________________________________________________ 110 CERAMIC SNAP DISK PP 91 _____________________________________________________________________ RHEOSTAT 2 each per fireplace PP...

Страница 48: ..._____________________________________________________ FP RHEOSTAT KNOB 2 each per fireplace blower PP 80 _______________________________________________________________________ DAMPER LOGO HANDLE PP 3...

Страница 49: ..._______ INSULATION FOR TOP SIDES FRONT AND BACK PP 35 _______________________________________________________________________ ALUMINUM CLEAN OUT DOORS 8 x 8 PP 559 ____________________________________...

Страница 50: ..._______________________________________________ ASH DUMP COVER FP 0000 916 ____________________________________________________________________________ DAMPER DOOR ASSEMBLY FP 0000 921 Version 7 1 39...

Страница 51: ...________________________________________________ YOKE BRACKET ASSEMBLY FP 0000 923 _______________________________________________________________________ DAMPER ROD SLEEVE FP 0000 918 Version 7 1 40...

Страница 52: ...___ DAMPER ROD FP 0000 917 _______________________________________________________________________ DAMPER ROD ASSEMBLY FP 0000 920 _____________________________________________________________________...

Страница 53: ...33 FP 37 FLUE TO HT CHIMNEY ADAPTER F 218 _______________________________________________________________________ FP 42 FLUE TO HT CHIMNEY ADAPTER F 42 218 ____________________________________________...

Страница 54: ..._______________________________________________________________________ GRILLE BACK FP 0000 33 GRILLE FRONT FP 0000 32 TOGETHER HEAT DISCHARGE GRILLE ASSEMBLY FP 0037 910 Version 7 1 43 FP 0000 32 33...

Страница 55: ...____________________________________________________ AIR INTAKE GRILLE PP 560 _______________________________________________________________________ AIR INTAKE GRILLE FRAME FP 0000 924 Version 7 1 44...

Страница 56: ...____________________________________________ ADJUSTABLE HEAT DISCHARGE BOOT OPTIONAL FP 0000 925 _______________________________________________________________________ OWNERS MANUAL PP 359 Version 7...

Страница 57: ..._______________________________________________________________________ LOG GRATE optional LG 900 _______________________________________________________________________ Version 7 1 46 FP 0000 49...

Страница 58: ...f the fireplace unit The finished surface of the hearth may NOT be higher than the inside floor of the fireplace The finish of the hearth floor will affect the way a fireplace door optional will mount...

Страница 59: ...___________________________________________________________________ Version 7 1 48 PP 1333 WARNING FIREPLACE MODELS FP 33 FP 37 OR FP 42 REQUIRE AN ANDIRON LOG GRATE USE A COUNTRY FLAME LOG GRATE P N...

Страница 60: ...Fold Here Country Flame Technologies A Division of American Products LLC 900 George Street Marshfield MO 65706 Version 7 1 49 Place Stamp Here...

Страница 61: ...________________________________________ Date Purchased __________________________________________________ Model No ___________________ Serial No __________________ Installed By ______________________...

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