Cornelius CMP600-30A Скачать руководство пользователя страница 21

18

630460050SER

LOW WATER SAFTEY

SWITCH OPEN

ICEMAKER RUNS BUT

DOES NOT MAKE ICE

NO POWER

STORAGE CONTAINER

BIN SWITCH OPEN

ICEMAKER OPERATING BUT

– Soft ice

– Poor dispensing

GEARMOTOR OVERLOAD

TRIPPED

–Check electrical wiring in

control box for loose connections

–Check for failed service switch

or relay

–Check power to machine

Condenser fan runiing but

compressor not running

–Check line voltage

–Check compressor winding

& components

Evaporator water tube may

have an air bubble.

Clear air bubble from tube

–Check that wateris turned on

–Check for restriction in water line

–Check incoming water pressure

(minimum 10 lbs.)

–Check water saftey switch

–Check bin switch

–Check to see if ice

control plate moves

freely

– Check bin switch

– Check to see if ice control

plate moves freely

Clean all

related drain

lines

Yes

No

Refer to ”Guide

to Good Ice” in

Service manual

Check water level control

and evaporator water tube

for lime build up restriction

No

Yes

CAUTION

Clear ice from

evaporator and

auger before

resetting
overload

CLEAN

See

instructions

High suction pressure (30

lbs. or above)

Low suction presure

(20 lbs. or below)

TROUBLESHOOTING CHART – ICEMAKER NOT OPERATING

Head

pressure

high

TXV not

operating

properly

Suction line

not

insulated

TXV bulb lost

charge

Replace valve

evacuate and

recharge

Bulb

uninsulated

Clean and

insulate

Bulb

loose

Clean

and

tighten

Valve stuck

open

Replace

valve

Condenser

dirty or

restricted

Condenser

fan not

running

Too much

refrigerant in

system

Non–condensibles

in system

– Check electrical circuit

to fan motor

– Check fan motor

Evacuate and

recharge system.
Clean condenser

Reset

overload

Icemaker runs

Resets but

motor does not

run

Will not

reset

Overload

hot try

again

Check

gearmotor

circuit

Short run trips

again in 2 minutes.

Check gearmotor

circuit

Will not

reset

replace

overload

IMPORTANT

Icemaker runs when reset

but problem has not been

found.

Continue checking for

overload as follows to guard

against future problems

OVERLOAD GUIDE
ELECTRICAL:
  – High or low voltage Weak power lines can cause overloads on    icemaker restarts
  – High running current. Check motor circuits and start relay   – Auger delay failed
ICEMAKER:
  – Mechanical parts worn. Scored evaporator or auger. Worn thrust bearing
    – Ice maker not turning off. Failed ice level control
    – Over compession. Low water inlet temperature. Restriction in water line from reservior
REFRIGERANT:
  – Contaminated charge or bad compressor.
  – Low charge or gas leak
  – Low suction pressure. Improper expansion valve sensing bulb   location or insulation
and/or defective expansion valve

Restricted

liquid line

Plugged

liquid line

dryer

Plugged or

faulty TXV

Icemaker

froze up

Low on

refrigerant

Check for

leaks

Replace

drier.

Evacuate

and

recharge

system

Check for

kinks or

damage to

liquid line

Replace

valve

evacuate

and

recharge

system

Check if
auger is

turning

Check drive on

gearmotor

Check gears in

gearbox

Check if extruding

head is down in

evaporator tube

No

Содержание CMP600-30A

Страница 1: ...AKER DISPENSER PRINTED IN U S A IMI CORNELIUS INC 2004 Part No 630460050SER March 3 2004 Revision A THIS DOCUMENT CONTAINS IMPORTANT INFORMATION This Manual must be read and understood before installi...

Страница 2: ...GERATION SYSTEM ADJUSTMENTS 9 EXPANSION VALVE 9 ADJUSTMENT AND TROUBLESHOOTING 9 TEMPERATURE PRESSURE CHARTS 10 CONDENSER MODULATING VALVE WATER COOLED ONLY 10 CONDENSER MODULATING VALVE REMOVAL 11 GE...

Страница 3: ...S FIGURE 1 WATER RESERVOIR 4 FIGURE 2 SCHEMATIC DIAGRAM 5 FIGURE 3 AUGER ASSEMBLY 7 FIGURE 4 ADJUSTMENT SCREW 10 FIGURE 5 OUTPUT SHAFT 12 FIGURE 6 SHAFT SEAL REPLACEMENT 13 FIGURE 7 EXTRUDING HEAD 13...

Страница 4: ...s Learn how to operate the machine and how to use the controls properly Do not let anyone operate the machine without instructions Keep your machine in proper working condition Unauthorized modificati...

Страница 5: ...2 630460050SER THIS PAGE LEFT BLANK INTENTIONALLY...

Страница 6: ...or must be installed C Water Cooled Condensers a Inlet to modulating valve uses 3 8 FPT Use separate 3 8 or larger water line b Outlet is 3 8 FPT D Filters Filter Conditioners are recommended on suppl...

Страница 7: ...ne while unit is in operation See Figure 1 Low Water Safety Control Adjust magnet by bending magnet arm as shown in figure 1 to shut down unit if the water level drops below the line on the side of th...

Страница 8: ...5 630460050SER FIGURE 2 SCHEMATIC DIAGRAM...

Страница 9: ...leaned inside areas of storage bin liner door frame door as well as exposed surfaces of the evaporator assembly and bin shutoff assembly with sanitizing solution and allow to air dry MAINTENANCE PREVE...

Страница 10: ...gs and aged tubes Replace if tubes are stained or brittle 3 Check for signs of condensation Clean where necessary and replace insulation properly 4 Check safety circuits for proper operation 5 Check r...

Страница 11: ...ee cleaning procedure TO REPLACE WATER LEVEL CONTROL 1 Shut off the water supply Shut off the main power switch or unplug the ice dispenser from electrical outlet 2 Remove the flexible tubing from bot...

Страница 12: ...expansion valve you must 1 Be sure you have adequate water flowing into the evaporator a clean and properly ventilated condenser and the system is properly charged and free of any restrictions Also b...

Страница 13: ...ater through the valve is increased as the high side pressure rises and decreases as high side pressure lowers FIGURE 4 ADJUSTMENT SCREW To calibrate the amount of water flow with the refrigeration sy...

Страница 14: ...letes the circuit to the start winding The motor reaches a predetermined speed and the relay drops out disconnecting the start winding The run winding remains in the circuit as long as current is appl...

Страница 15: ...circuit 2 Low voltage check supply 3 Problems in the gear motor electrical circuit See Figure 5 THE GEARMOTOR STARTS BUTS TRIPS REPEATEDLY ON THE OVERLOAD PROTECTOR 1 Voltage high or low voltage can c...

Страница 16: ...gear motor output shaft embossed side down and push down until shaft seal seat rests flush on top of gear motor 2 Place rubber coated ceramic seal important ceramic face up over output shaft and push...

Страница 17: ...NOTE If auger turns with nut remove cover on top of gear motor stator and hold rotor while loosening nut 9 Reconnect power to icemaker TROUBLESHOOTING COMPRESSOR Basically the compressor problems can...

Страница 18: ...CK See Figure 10 The resistance readings on the windings will be between 0 25 and 10 00 ohms a meter capable of these low readings must be used 5 Check between C R Replace compressor if there is no co...

Страница 19: ...afety and control system shut off devices are 1 Low water shut off reed switch located in icemaker float assembly Automatic reset type 2 Gear motor thermal overload manual reset type red button on mot...

Страница 20: ...s See manual for correct reading and conditions Check water level for proper adjust ment and restrictions See Manual Check evaporator assembly for worn parts bearings scored evap orator and bad expans...

Страница 21: ...uck open Replace valve Condenser dirty or restricted Condenser fan not running Too much refrigerant in system Non condensibles in system Check electrical circuit to fan motor Check fan motor Evacuate...

Страница 22: ...RIO DE JANEIRO BRAZIL D 55 21 591 7150 D FAX 55 21 593 1829 ENGLAND D TYTHING ROAD ALCESTER D WARWICKSHIRE B49 6 EU ENGLAND D 44 789 763 101 D FAX 44 789 763 644 FRANCE D 71 ROUTE DE ST DENIS D F 951...

Страница 23: ...One Cornelius Place Anoka Minnesota 55303 6234 Telephone 800 238 3600 Facsimile 800 535 4231 Corporate Headquarters IMI CORNELIUS INC 20 630460050SER...

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