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Regen Resistor Sizing and Configuration 

Xenus Regeneration Guide 

12 

Copley Controls Corp. 

A.1.6: Determine if Energy Returned Exceeds Amplifier Capacity 

Compare the amount of energy returned to the amplifier in each deceleration with the amplifier's 
energy absorption capacity. For related amplifier specifications, see 

Amplifier Regen Circuit 

Output

 Specifications

 (p. 2)

.

For mains voltages not listed in the specification table, use the following formula to determine the 
energy that can be absorbed by the amplifier. 

W

capacity

 = ½ C (V

regen

2

- (1.414 V

mains

)

2

)

Where: 

W

capacity

 = The energy that can be absorbed by the bus capacitors, in joules. 

C = Bus capacitance in farads. 
V

regen

 = Voltage at which the regen circuit turns on, in volts. 

V

mains

 = Mains voltage applied to the amplifier, in volts AC. 

A.1.7: Calculate Energy to be Dissipated for Each Deceleration 

For each deceleration where the energy exceeds the amplifier’s capacity, use the following 
formula to calculate the energy that must be dissipated by the regen resistor: 

E

regen

 = E

returned

 - E

amp 

Where: 

E

regen

 = Energy that must be dissipated in the regen resistor, in joules. 

E

returned

 = Energy delivered back to the amplifier from the motor, in joules. 

E

amp

 = Energy that the amplifier will absorb, in joules.

 

A.1.8: Calculate Pulse Power of Each Deceleration that Exceeds Amplifier 
Capacity 

For each deceleration where energy must be dissipated by the regen resistor, use the following 
formula to calculate the pulse power that will be dissipated by the regen resistor: 

P

pulse

 = E

regen

 / T

decel

 

Where: 

P

pulse

 = Pulse power in watts. 

E

regen

 = Energy that must be dissipated in the regen resistor, in joules. 

T

decel

 = Time of the deceleration in seconds. 

A.1.9: Calculate Resistance Needed to Dissipate the Pulse Power 

Using the maximum pulse power from the previous calculation, calculate the resistance value of 
the regen resistor required to dissipate the maximum pulse power: For related amplifier 
specifications, see 

Amplifier Regen Circuit Output Specifications

 (p. 2)

.

R = V

regen

2

/ P

pulse max 

Where: 

R = Resistance in ohms. 
P

pulse max 

= The maximum pulse power.  

V

regen 

= The voltage at which the regen circuit turns on. 

Choose a standard value of resistance less than the calculated value. This value must be greater 
than the minimum regen resistor value specified in 

Amplifier Regen Circuit Output Specifications

 

(p. 2)

.

Содержание Xenus XSL-230-18

Страница 1: ...Xenus Regeneration Guide P N 95 00306 000 Version 1 1 November 2004...

Страница 2: ...Xenus Regeneration Guide This page for notes...

Страница 3: ...Regen Circuit Output Specifications 2 1 2 2 Copley Standard Regen Resistor Specifications 2 1 2 3 Regen Dimensions 3 1 3 Regen Circuit Wiring 4 1 3 1 Electrical Codes and Warnings 4 1 3 2 Connector Lo...

Страница 4: ...Table of Contents Xenus Regeneration Guide ii Copley Controls Corp This page for notes...

Страница 5: ...omes your comments on this guide See http www copleycontrols com for contact information Copyrights No part of this document may be reproduced in any form or by any means electronic or mechanical incl...

Страница 6: ...equipment damage injury or death Risk of electric shock DANGER High voltage circuits on J1 J2 and J3 are connected to mains power Failure to heed this warning can cause equipment damage injury or dea...

Страница 7: ...RESISTORS FOR XENUS This chapter provides an overview of regeneration and using regen resistors with Xenus The contents of this chapter include Title Page 1 1 Regen Resistor Theory 2 1 2 Regen Specif...

Страница 8: ...voltage rises too high Xenus provides an internal transistor that is used in combination with an external resistor Copley Controls supplies compatible external resistors When using a resistor acquire...

Страница 9: ...esistor Sizing and Configuration Copley Controls Corp 3 1 2 3 Regen Dimensions The following diagram describes the mounting dimensions in inches of both of the Copley supplied resistors 244 TYP 50 TYP...

Страница 10: ...dous voltages DANGER Exercise caution when installing and adjusting Failure to heed this warning can cause equipment damage injury or death Risk of electric shock DANGER High voltage circuits on J1 J2...

Страница 11: ...figuration Copley Controls Corp 5 1 3 2 Connector Locations Connector locations are shown below The regen connector is J3 CNTRL J4 J3 J2 J1 STATUS RS232 CAN ADDR J5 S1 J6 J7 J8 FDBCK 24V BRAKE RTN REG...

Страница 12: ...in connector kit XSL CK or XSL CA Pin Description Pin Signal Function 1 Regen DC Bus to one side of regen resistor 2 N C No connection 3 Regen Collector of regen transistor to one side of regen resist...

Страница 13: ...2 Select a resistor option Option Description None No external regen resistor is used XSL RA 01 XSL RA 02 Standard regen resistors supplied by Copley Controls Custom Resistor User supplied resistor Se...

Страница 14: ...Regen Resistor Sizing and Configuration Xenus Regeneration Guide 8 Copley Controls Corp This page for notes...

Страница 15: ...hapter describes the formulas used to determine if a regen resistor is required and what the optimal resistor characteristics would be for a given application The contents of this chapter include Titl...

Страница 16: ...onstant of the motor 5 Resistance line to line of the motor windings A 1 1 2 For rotary motor applications gather this additional information 1 Load inertia seen by the motor 2 Inertia of the motor A...

Страница 17: ...ond A 1 4 Determine the Amount of Energy Dissipated by the Motor Calculate the amount of energy dissipated by the motor due to current flow though the motor winding resistance using the following form...

Страница 18: ...ust be dissipated in the regen resistor in joules Ereturned Energy delivered back to the amplifier from the motor in joules Eamp Energy that the amplifier will absorb in joules A 1 8 Calculate Pulse P...

Страница 19: ...LM fuses or equivalent should be selected The peak and continuous currents as well as the peak current time must be taken into consideration for proper fuse selection The duration of the peak current...

Страница 20: ...ntered in the following steps must be correct Damage to the external regen resistor may result from incorrect values entered Damage to the amplifier may result if an incorrect resistance value is ente...

Страница 21: ...ck Next for Step 3 A 2 2 5 Enter a Peak Power within the range described Click Next for Step 4 A 2 2 6 Click Next for Step 5 A 2 2 7 Review the configuration A 2 2 8 Click Finish to save the configura...

Страница 22: ...Xenus Regeneration Guide P N 95 00306 000 Version 1 1 November 2004 2003 2004 Copley Controls Corporation 20 Dan Road Canton MA 02021 USA All rights reserved...

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