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DOCUMENT 1331 

REV. A 

 

Instruction Manual 

PRO AFP Series LED 

Inset Runway Guard Light L-852G 

 

 

 

20

 

 

 

Remove the three power supply bracket screws. Remove the power supply bracket with attached 
power supply. Discard the old power supply and bracket as an electronics assembly. New power 
supply will come as a sub assembly of the power supply, power supply bracket, and Bluetooth board 
assembled from the factory. Configure the jumper settings for the new power supply per Figures 6 and 
7.  

 

 

IMPORTANT:

 

IMPORTANT 

 

The jumpers must be placed in the correct position(s) for proper operation 

of the appropriate fixture. 

 

Apply thermal grease to the mating surface of the new power supply and secure the power supply 
bracket using 3 #10, 2-piece lock washers, torque the three bracket mounting screws to 

25-30in-lb.

  

 
Connect the ends of the LED cables to the expansion board. Inspect the feed-thru terminal for signs of 
corrosion. Replace feed-thru assembly per Section 10.7 if corrosion is found.  Inspect/replace the 
optical housing’s O-ring gasket per Section 10.5. Assemble the inner cover onto the light housing. 
Tighten the mounting screws to 

30 in-lbs.

 Perform a pressure test as described in Section 10.10. 

Connect the light unit lead from the isolation transformer. Clean the mounting flange area of the light 
base. Secure the light to the base per Section 9.1. 

 

10.9.4  Resetting a IRGL power supply’s E-Prom 

 

This process is required to reset to power supply’s e-prom for detecting the number of LEDs that 
could be out, based on the LED’s forward voltage it will be used with.  This is best accomplished 
in your maintenance facility following safe electrical practices during the reprogramming of the 
power supplies, as 

dangerous currents

 will be present on exposed connections when the power 

supply is energized. 

 

 

 

DANGER:

 

DANGER 

 

Lock out electrical power to the IRGL power supply prior to 

reprogramming jumper set-up, and after reprogramming during removal 

of programming jumper. 

 

With power off, add a jumper, 10047-1677 to power supply J200 between positions 1 and 2.  
Attach the LED type to be used with the power supply, installing the correct jumpers to J203 if 
required per Figures 6 or 7. Install the LED board to the power supply per Section 10.4. With all 
personal safely isolated from your maintenance facility reprogramming set-up, energize the 
circuit.  The circuit must run for a minimum of 10 seconds, and with the power supply at the high 
step of 6.6A during this 10 second minimum for the e-prom to reset and accept its new settings. 

Содержание Crouse-Hinds Pro AFP Series

Страница 1: ...nset Runway Guard Light FAA Type L 852G 8 inch aluminum optical housing with ductile iron support ring Cooper Lighting Solutions Airport Lighting Products 1200 Kennedy Road Windsor CT 06095 Copyright...

Страница 2: ...n Bolt Torque 10 9 2 Heico Lock Installation Guidlines 10 10 Maintenance 11 10 1 Cleanliness and Workmanship 11 10 2 Maintenance Program 12 10 3 Cleaning the Lenses 13 10 4 Replacing the LED Modeule 1...

Страница 3: ...DOCUMENT 1331 REV A Instruction Manual PRO AFP Series LED Inset Runway Guard Light L 852G 2 2 Revisions Revision Issue Reissue Letter Number Description Checked Approved A A219 XXX Initial Issue...

Страница 4: ...nty information f EXCEPT FOR THE EXPRESS WARRANTY SET FORTH ABOVE SELLER PROVIDES PRODUCTS AS IS AND MAKES NO OTHER REPRESENTATIONS OR WARRANTIES EXPRESS OR IMPLIED STATUTORY OR OTHERWISE REGARDING TH...

Страница 5: ...azard or unsafe practice will result in severe injury or death WARNING WARNING The hazard or unsafe practice could result in severe injury or death CAUTION CAUTION The hazard or unsafe practice could...

Страница 6: ...ed Test Equipment and Tools There is a wide variety of tools and equipment needed to safely and correctly perform airfield lighting equipment installation and maintenance In addition to the obvious to...

Страница 7: ...tactile click impulse when torque value attained with an accuracy of 4 to fit a 9 16 or 14 mm socket for drive size of the socket to tighten the fixture base plate 3 8 16 UNC hex bolts to 336 in lbs...

Страница 8: ...The fibers are usually made of carbon filled rubber and the strap is bound with a stainless steel clasp or plate They a usually used in conjunction with an ESD table mat on the workbench or a special...

Страница 9: ...tional and flashes on off in unison within a hold bar It is weatherproof and will endure roll over loads without damage The light fixture consists of a ductile iron support ring and a removable alumin...

Страница 10: ...ll isolations transformers are 6 6 ampere secondary models Verify that the mounting flange on the light base is clean and the O ring optional on deep cans is coated with Dow Corning FS 1292 grease and...

Страница 11: ...as installation tools Check torque and re torque all bolts within 2 weeks of initial installation Maintain all bolts by checking and re torqueing per FAA specifications If any lubricants or thread lo...

Страница 12: ...n each bolt working clockwise from bolt 1 at the full final torque 10 Maintenance The preferred method of maintaining these lights is to periodically and systematically replace the units and return th...

Страница 13: ...ally per Section 10 3 The weather and the location of the units will dictate the regularity and type of cleaning 10 2 2 Inset light hold down bolts should be checked for proper torque per section 9 1...

Страница 14: ...e should be taken to avoid excessive contact between the solvent and the lens seal Remove all remaining solvent from lens and lens seal A gentle air blast may be used It is good practice to inspect fo...

Страница 15: ...or your light unit Every time the unit is opened the O ring must be closely examined and replaced if necessary Any O ring that is stretched torn has permanent set or some other defect which would prev...

Страница 16: ...from the optical housing Remove the lens retaining bracket and discard the lens retaining gasket Firmly push the lens boot assembly from the outside of the optical housing discard the old lens and bo...

Страница 17: ...Section 9 1 10 8 Power Supply Bluetooth Board Replacement Refer to Table 1 to determine the appropriate Bluetooth Board replacement for your light unit REMOVE and SECURE power to the light unit Separa...

Страница 18: ...different components of the light unit Follow the steps in Section 10 4 to open the fixture Verify all the wires are not pinched or damaged and that the wire insulation is intact Verify the input AC...

Страница 19: ...noise coming from the isolation transformer may indicate a failed power supply or LED module It is also an indicator of dangerous voltage on the primary and secondary sides of the transformer NOTICE...

Страница 20: ...sistance 10 9 3 Power Supply Replacement CAUTION CAUTION Power supply is hot when light unit is energized and remains hot for a short time after light unit is turned off Refer to Table 1 to determine...

Страница 21: ...described in Section 10 10 Connect the light unit lead from the isolation transformer Clean the mounting flange area of the light base Secure the light to the base per Section 9 1 10 9 4 Resetting a...

Страница 22: ...n replaced A tire valve style pressure fitting is located on the underside of the inner cover Pressurize the light unit to 20 psi using a regulated controlled air source then place it in a tub of wate...

Страница 23: ...ENS RETAINING 1 19 21101 GASKET LENS RETAINING 1 20 21296 BOOT LENS 1 21 21764 MEDIUMPOCKET SUPPORT RING WITH PINS AR 22 K3326992 LEAD ASSEMBLY 1 23 21180 GASKET SUPPORT RING AR 24 21757 1 COVER BOTTO...

Страница 24: ...DOCUMENT 1331 REV A Instruction Manual PRO AFP Series LED Inset Runway Guard Light L 852G 23 Figure 3 Part Layout...

Страница 25: ...DOCUMENT 1331 REV A Instruction Manual PRO AFP Series LED Inset Runway Guard Light L 852G 24 Figure 4 19999 Installation Lifting Tool TCL Fixture Shown...

Страница 26: ...DOCUMENT 1331 REV A Instruction Manual PRO AFP Series LED Inset Runway Guard Light L 852G 25 Figure 5 WIRING DIAGRAM...

Страница 27: ...UMBER 852GAP1 YN YF XX X Table 2 FIXTURE IDENTIFICATION WATTAGE AND RECOMMENDED TRANSFORMER SIZE TY PE EA TON PA R T N U M B ER POW ER SU PPLY J2 0 3 JU M PER SETTIN G W A TTA GE R EC OM M EN D ED TR...

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