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3-8
O-200-D & X Series Engine Installation and Operation Manual
3 January 2017
Engine Installation
3-2.4. Installation Inspection
Perform a visual inspection of the engine prior to attempting engine start. A checklist may
be developed to ensure completion of installation steps. Check the following
1. Verify the engine nacelle is clean and free of fuel leaks, oil leaks, dirt and debris.
CAUTION: Ensure fuel and oil hoses are routed away from high
temperature sources or appropriate heat shields are installed.
2. Inspect all fuel and oil lines for proper installation, routing and security.
a. Correct the source of any leaks.
b. Protect fuel or oil lines passing through bulkheads or baffles with rubber or
plastic grommets.
c. Hose routing must allow for engine movement during operation.
3. Verify minimum clearances are maintained between the engine and aircraft
components.
4. Inspect the oil cooler and oil filter for signs of leaks or physical discrepancies.
5. Check the following on the engine for physical damage:
a. External cylinder barrels
b. Cylinder barrel fins
c. Areas between and adjacent to the cylinder barrel fins.
d. External surfaces of the cylinder head, including areas around:
1) Cylinder head fins
2) Top and bottom spark plug bosses
3) Crankcase external surfaces
4) Accessories
5) Support structures adjacent to accessories
CAUTION: Ensure wiring harnesses are routed away from high
temperature sources or appropriate heat shields are installed.
NOTE: For items 6 - 11, inspect for obvious signs of physical damage,
loose or missing hardware, leaks or foreign material that may hinder
normal operation. Correct any discrepancies.
6. Inspect the physical integrity of the ignition system.
a. Verify the magnetos is securely fastened to the engine.
b. Verify the harness outlet plate is securely fastened to the magneto.
c. Check the security of ignition harness, including the spark plug leads. Inspect
ignition leads for proper routing and connection security.
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