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User Guide  - Manhole Box

Original Working Instructions

Usage Instructions 

Important Installation Notes

• 

All personnel involved in installation must wear relevant personal protective 

equipment.

• 

Never enter an unsupported excavation.

•  Stage 6 should be carried out when the top of the base is approximately 

200mm above ground level.

• 

It is mandatory to use edge protection when carrying out trench support.

Installation Instructions

1. 

Excavate the ground to approximately 1m or deeper, as ground conditions 

permit.

2.  Ensure spoil is discharged away from the edge of the trench.

3. 

Attach a certified 4 leg chain sling of the correct volume and lower the box 

into the excavation.

4. 

Backfill against the sides of the panels.

5.  The excavator operator digs progressively between the two faces of the box 

panels. 

6.  Then uses the back of the bucket to push down on the 4 corners of the box in 

turn. This is known as the ‘dig and push’ technique.

7. 

Continue to perform the ‘dig and push’ installation technique until the box is 

at the required depth.

8.  Conquip recommend the base box protrudes 1m above ground level before 

adding an extension box to act as a safety barrier.

9. 

To add an extension box, attach the connectors to each corner inside the 

base box and secure with pins and R-clips.

10. 

Attach a certified 4 leg chain of the correct volume to the extension box and 

lower it on top of the base box. 

11. 

To secure the Manhole Box, add Conquip Edge Protection panels. Complete 

the final ‘dig and push’ until the top of the Manhole Box is at ground level. 

Ensure the force is applied to the edge of the box panels, not the Edge 

Protection panels.

Original Working Instructions

Usage Instructions 

Extraction

1. 

Backfill the excavation around the Manhole Box.

2. 

Attach a certified lifting chain to one of the lifting points of the End Panel and 

slowly lift to loosen the ground.

3. 

Repeat this process on the opposite lifting point, then alternate between the 

two until the top panel is 90cm above ground level. 

4. 

Attach a suitably rated 2 leg chain to the corner lifting points of the End 

Panel. Slowly lift it away from the excavation and lay on timber bearers. 

5. 

Backfill inside the Manhole Box.

6. 

Attach a certified lifting chain to one of the top lifting points on the extension 

box.

7. 

Slowly lift the corner of the extension box. 

8. 

Repeat this process for each lifting point in turn until the extension box is 

90cm above the ground.

9. 

Loosen the telescopic clamps and remove the Edge Protection panels.

10. 

Backfill the excavation.

11. 

Reattach a certified lifting chain to one of the top lifting points on the 

extension box.

12. 

Lift the corner of the extension box. Repeat this process for each lifting point 

in turn until the base box is 90cm above ground level.

12. 

Conquip recommend using End Panels to secure the excavation and prevent 

potential cave-ins. 

13. 

To assemble, lay on timber bearers and connect to each other using the 

plates, bolts, and nuts. 

14. 

Attach a suitably rated 2 leg chain to the top lifting points of the End Panels 

and lift into place. Use the back of the excavator bucket to push the End 

Panel down ground level.

15. 

Backfill against the End Panel to secure the Manhole Box.

Содержание Manhole Box

Страница 1: ...User Guide Manhole Box...

Страница 2: ...ply carrying out the excavation and then lowering each box into place The Manhole Boxes are available in a range of sizes 2 5m 3 5m and 4 0m external length Extensions available for trench depths of u...

Страница 3: ...66kg 80 96 kN m2 TL103 00007 1565 3465mm 3 266kg 57 83 kN m2 TL103 00009 1565 3465mm 3 516kg 45 43 kN m2 Product Information Specification Item Product Code Extension Box 2500 TL103 00012 Extension Bo...

Страница 4: ...e for this model they may differ for previous versions Please contact Conquip with any queries Product Information Parts Diagram Manhole Extension Box NOTE These parts are for this model they may diff...

Страница 5: ...rom the panel facing upwards and secure them using the pins and R clips supplied Fig 1 2 3 Then connect the four remaining rocker assemblies to the struts using the 40mm pins and R clips supplied 4 Co...

Страница 6: ...The connector bracket will fit within the panel soldier of the base box and is secured using a 40mm pin and R clip 3 The extension box is then placed on top of the base box The protruding connector b...

Страница 7: ...ntil the top of the Manhole Box is at ground level Ensure the force is applied to the edge of the box panels not the Edge Protection panels Original Working Instructions Usage Instructions Extraction...

Страница 8: ...ints of the extension box and lowering it on its side 17 Attach a certified lifting chain to one of the top lifting points on the base box 18 Slowly lift the corner of the base box 19 Repeat this proc...

Страница 9: ...re than 25kg Do not lift or manhandle without machine assistance Do not operate this equipment near overhead power lines Take care in confined spaces near ceilings or similar hazards This equipment wa...

Страница 10: ...tions involving drilling welding cutting or distortion of materials in any form are to be carried out on the product Conquip Engineering Group must provide full written approval prior to the work bein...

Страница 11: ...ad this User Guide and must be properly briefed You must be competent alert and medically fit when using this equipment If you have a medical condition a mental or physical disability you must seek ad...

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