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Operating Instructions
Single-pole Conductor Rail System
SingleFlexLine Program 0815
BAL0815-0002g-US
www.conductix.us
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page 45 of 128
6.3.3
Installing the conductor rail system
NOTE!
A clearance to the side of the conductor rail of at least 4 mm from metal components must be main-
tained (see Fig. 33) to prevent mechanical collisions and guarantee sufficient electrical insulation dis-
tances!
Fig. 33: Side clearance of at least 4 mm
Procedure during installation:
It makes sense to start the installation at one end cap and install the conductor rail along the route.
Work steps:
→
Indicate the positions/installation locations for line feed, customer-side fixed points, terminal boxes, expansion units, isolating
gaps and the guideway profile on the installation structure in accordance with the layout and allocation plan.
→
Prepare the line feed and section transfers.
→
Assemble the conductor rail (see Section 6.3.3.1).
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Install conductor rail sections including cut sections, lifters, conductor rail bends and fixed points.
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Prepare the cut sections and conductor rail bends in the switches.
→
Check the mechanical installation.
Test steps to be performed during installation:
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Check the design against the layout and allocation plan.
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Maintain the hanger clamp distances; the rails must be properly engaged in the hanger clamp.
→
All screw connections for the line feeds, connectors and end caps must be tightened to 2 Nm.
→
All transfers and bends must be tested for functionality. Current collectors must not jam when passing through. Check for free
passage with a single current collector.
→
The cabling must be checked (routing, labeling, etc.).
→
Conduct a continuity and insulation check.
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Check the set dimension of the expansion unit.