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Using the HT-S Dielectric Withstand Tester 

 
The dielectric withstand test involves high voltage and caution should be exercised when using the 

tester.  The return  lead of the tester is connected to ground potential and  when properly  connected to the 
equipment being tested, it will guard against the operator contacting high voltage.  Always make sure the 
return lead is firmly connected to exposed dead metal before start testing. To make sure if the connections 
between the dielectric withstand tester and the equipment under test is correct, see the Testing section for 
more detail.  In the sections below, the three tests are explained. 

 

Ground Continuity 

 
The  ground  continuity  test  ensures  that  the  grounding  pin  of  the  power  supply  cord  is  properly 

connected to the exposed dead metal of the chassis.  If this connection is absent, the exposed dead metal of 
your  product  could be  at  line  potential  indefinitely  after  an  internal  wiring  fault,  causing  risk  of  shock  to 
anyone touching it. 

 

 

If  the  green 

Ground  OK

  LED  light  is  on,  the  connection  between  the  grounding  pin  and  the 

exposed dead metal of the equipment being tested has a resistance lower than adjusted on the rear panel.  

 

Ground Continuity Failures 

 

If  the  red 

Ground  Open

  LED  light  is  on,  the  buzzer  sounds,  and  the  test  is  terminated.    The 

connection  between  the  grounding  pin  and  the  exposed  dead  metal  of  the  chassis  has  a  resistance  higher 
than the indicated in the ground setting.  This indicates a problem with the connection of the HT-S to the 
equipment  being  tested,  or  that  the  ground  connection  in  the  equipment  being  tested  is  defective.    The 
connection  to  the  tester  should  be  checked  by  removing  the  Test  Return  Lead  clip  from  the  equipment 
under test and reconnecting it, taking care to make a good connection.  The unit should then be retested.  If 
a failing result is repeated, the connection between the power supply cord ground pin and the chassis of the 
equipment being tested should be checked and reworked until a passing result is obtained. 

 

 

Defeating the Ground Continuity 

 

The  ground  continuity  can  only  be  conducted  on  equipment  using  a  three  wire  grounded  power 

supply cord.  Some equipment, such as most portable lamps and all double insulated tools, have only a two 
wire power supply cord, so the Ground Continuity test cannot be conducted.   

 
Please note that defeating the Ground Continuity should not be done except when necessary to test 

two-wire devices.  The Ground Continuity feature provides an extra level of operator safety because high 
voltage will not be applied if the Test Return Lead is not properly connected to the exposed dead metal of 
the equipment being tested.  If the Test Return Lead is not properly connected, a dielectric withstand failure 
may  energize  exposed  dead  metal.    Additionally,  the  HT-S  may  not  recognize  the  failure.    The  test  will 
continue for its normal length of time, and the HT-S may show a "PASS". 

 
To allow the HT-S to test equipment using a two wire power supply cord, the Ground Continuity 

test  can  be  defeated  by  turning  the  rear  panel  Ground  Check  switch  to  the  Off  position.    To  remind  the 
operator  that  the  Ground  Continuity  test  is  not  being  conducted,  both  the  green 

Ground  OK

  and  red 

Ground Open

 LED's will be lit continuously during the test.  When testing with the Ground Check switch 

in  the  Off  position,  the  operator  must  ensure  that  the  Test  Return  Lead  is  properly  connected  to  exposed 
dead metal of the equipment being tested for safety and to ensure that the HT-S properly reports all failures. 

Содержание HT-2000S

Страница 1: ...HT S Series Dielectric Withstand Tester With Ground Continuity Check Instruction Manual for Models HT 2000S 0 2000VAC HT 2800S 0 2800VDC HT 3000S 0 2000VAC 0 2800VDC HT 4200S 0 3000VAC 0 4200VDC...

Страница 2: ...2...

Страница 3: ...g logic controlled circuit design and ergonomic front panel and represents the latest in high voltage production line testing To fully appreciate all the features of your new meter we suggest that you...

Страница 4: ...Interface PN 00 RI 19 Interlock PN 00 XI 19 Section 3 20 Operating Instructions 20 Setting up your Tester 20 AC Line Voltage Requirements 20 Fuse Replacement 21 Initial Checkout Procedure 21 High Volt...

Страница 5: ...5 Technical Assistance 30 Contact Information 30 Section 5 31 Maintenance and Calibration 31 Service Information 31 Cleaning 31 Calibration Information 31...

Страница 6: ...ring the test due to low insulation resistance of the insulating material which separates the two conductors and 2 an abrupt dielectric breakdown due to electrical arcing or discharge either through t...

Страница 7: ...that a low resistance ground is provided by the building wiring If the HT S is used on a high resistance grounding circuit dangerous high voltages may be present to the operator In addition the power...

Страница 8: ...with his right hand This will allow the greatest separation between the operator and the test being conducted The HT S is designed to bleed the high voltage away after the test has concluded In order...

Страница 9: ...emoving the Test Return Lead clip from the equipment under test and reconnecting it taking care to make a good connection The unit should then be retested If a failing result is repeated the connectio...

Страница 10: ...leakage current is below the limit set by the rear panel adjustment Sporadic Leakage Current Failures If the red Excess Leakage LED light is on the buzzer sounds and the test is terminated the leakage...

Страница 11: ...n a problem has been found with the insulation between primary and ground The equipment under test should be examined reworked and successfully tested before being shipped High Voltage Discharge The H...

Страница 12: ...buzzer sounds and any voltage stored in the equipment being tested is bled off by a resistor bank in the HT S unit The voltage discharge progress is shown by the front panel meter Failure modes are s...

Страница 13: ...ge Limit Voltage Adjust Ground Continuity Defeat Switch Ground Continuity Limit Ground Continuity Offset Tamper proof operation available by removing adjustment shafts ENVIRONMENTAL Operating Temperat...

Страница 14: ...utes to become familiar with the use of its controls indicators and connectors The front panel features of the HT S are shown in Figure 1 and Figure 2 then described in Table 2 Figure 1 Front Panel Co...

Страница 15: ...15 Figure 2 Front Panel Controls Indicators and Connectors for HT 4200S...

Страница 16: ...ground circuit resistance is acceptable the green continuity LED will light and the test will continue If the Ground Check switch is defeated by the operator both LED s will be lit for the duration of...

Страница 17: ...T S tester take a few minutes to become familiar with the use of its controls indicators and connectors The rear panel features of the HT S are shown in Figure 3 and described in Table 3 Figure 3 Rear...

Страница 18: ...passed for testing of double insulated equipment and other types of equipment without a grounding pin in the line cord 9 Ground Resistance Setting Adjustment Used to adjust the Ground Continuity pass...

Страница 19: ...Output Full Voltage 7 Output Excess Leakage 8 Output Hipot Pass 9 Output Hipot Fail 10 Output Any Failure 11 Output COM2 12 Common Table 4 Relay Interface Pin Configuration Interlock PN 00 XI The Saf...

Страница 20: ...essories which meet the manufacturer s specifications shall be used Connect this equipment to grounded outlet only The integrity of the test system grounding is dependent on building ground If reshipm...

Страница 21: ...s AC and 2800 Volts DC or up to 3000 Volts AC and 4200 Volts DC for HT 4200S generated by the HT S is exposed during this test A risk of shock exists Exercise care when using the HT S High Voltage Per...

Страница 22: ...e High Voltage Device socket may be as much as 2000 volts AC or 2800 volts DC or up to 3000 Volts AC and 4200 Volts DC for HT 4200S Proceed with caution 1 Disconnect all leads of the HT S front panel...

Страница 23: ...200S HT 3000S HT 2000S Voltage Type AC Leakage Current Level 5 mA High Voltage Ramp Time 1 second High Voltage Level 1200 Volts High Voltage Test Time 2 seconds Ground Continuity Level 1 50 HT 2800S V...

Страница 24: ...of supply and turn the power switch to the I or ON position Push the RESET button The yellow TEST indicator should light indicating that the HT S is ready to test e Use the AC DC button to select the...

Страница 25: ...reached The test can be terminated at any time by pressing the RESET button 6 Check the position of the Ground Check switch before testing Setting the Ground Check Switch This switch controls whether...

Страница 26: ...t in shortcut circuit the green alligator clip end to the Ground Connector Tip connected on step 3 See Figure 6 5 For HT 4200S plug the supplied 18 AWG GL Test Lead Alligator Clip Banana Plug ends bla...

Страница 27: ...sistance measurement is more than 1 50 the display will show OPEn Operation Techniques The following paragraphs describe how to operate the HT S tester Before proceeding with testing the HT S tester s...

Страница 28: ...t set on the HT S unit the green Ground OK LED will light and the test will continue 5 2 Ramp the voltage at the rate set by the Ramp Time procedure o If leakage current between the AC pins of the pow...

Страница 29: ...y cord and the chassis ground of the unit rises above the value set by the Leakage Limit procedure the red Excess Leakage LED will light the buzzer will sound and the test will terminate o If the leak...

Страница 30: ...m Compliance West USA is available Phone 800 748 6224 Hours 8 30 AM 4 30 PM Pacific Time Also available on our web site at www compwest com Contact Compliance West USA 650 Gateway Center Way Suite D S...

Страница 31: ...tion and or repair of instruments that are beyond their warranty period Contact the manufacturer for a cost quotation Ship the instrument and your remittance according to the instructions given by the...

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