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 Page 32 

Refrigerant 

Piping 

Connection 

 

6. 

Place flaring tool onto the form.

7. 

Turn the handle of the flaring tool clockwise 

until the pipe is fully flared.

8. 

Remove the flaring tool and flare form, then 

inspect the end of the pipe for cracks and 

even flaring.

Step 4: Connect pipes

When connecting refrigerant pipes, be careful 

not to use excessive torque or to deform the 

piping in any way. You should first connect the 

low-pressure pipe, then the high-pressure pipe.

MINIMUM BEND RADIUS

When bending connective refrigerant piping, 

the minimum bending radius is 10cm. 

≥10cm (4in)

Radius

Instructions for Connecting Piping to 

Indoor Unit

1. 

Align the center of the two pipes that you will 

connect. 

Indoor unit tubing

Flare nut

Pipe

Max.

Step 2: Remove burrs

Burrs can affect the air-tight seal of refrigerant 

piping connection. They must be completely 

removed.

1. 

Hold the pipe at a downward angle to prevent 

burrs from falling into the pipe.

2. 

Using a reamer or deburring tool, remove all 

burrs from the cut section of the pipe.

Pipe

Reamer

Point down

Step 3: Flare pipe ends

Proper flaring is essential to achieve an airtight 

seal.

1. 

After removing burrs from cut pipe, seal 

the ends with PVC tape to prevent foreign 

materials from entering the pipe. 

2. 

Sheath the pipe with insulating material.

3. 

Place flare nuts on both ends of pipe. Make 

sure they are facing in the right direction, 

because you can’t put them on or change 

their direction after flaring. 

Flare nut

Copper pipe

4. 

Remove PVC tape from ends of pipe when 

ready to perform flaring work.

5. 

Clamp flare form on the end of the pipe. 

The end of the pipe must extend beyond the 

edge of the flare form in accordance with the 

dimensions shown in the table below.

PIPING EXTENSION BEYOND FLARE FORM

Outer Diameter of 

Pipe (mm)

A (mm)

Min.

Max.

Ø 6.35 (Ø 0.25”)

0.7 (0.0275”) 1.3 (0.05”)

Ø 9.52 (Ø 0.375”)

1.0 (0.04”)

1.6 (0.063”)

Ø12.7 ( Ø 0.5”)

1.0 (0.04”)

1.8 (0.07”)

Ø 16 ( Ø 0.63”)
Ø 19 ( Ø 0.75”)

2.0 (0.078”)

2.2 (0.086”)

2.0 (0.078”)

2.4 (0.094”)

Flare form

Pipe

A

Содержание CHF09CD(I)

Страница 1: ...anual for future reference DUCTLESS MINI SPLITS Outdoor Unit Model CZP12CA O CZP09CD O CZP12CD O CZP18CD O CZP24CD O CHF09CD O CHF12CD O CHF18CD O CHF24CD O Indoor Unit Model CHF12CA I CHF09CD I CHF12...

Страница 2: ...Owner s Manual Table of Contents Safety Precautions 04 Care and Maintenance 12 Troubleshooting 14 1 Indoor unit display 08 2 Operating temperature 09 3 Other features 10 4 Setting angle of airflow 11...

Страница 3: ...t 27 Outdoor Unit Installation 27 1 Select installation location 27 2 Install drain joint 28 3 Anchor outdoor unit 28 4 Connect signal and power cables 30 Refrigerant Piping Connection 31 A Note on Pi...

Страница 4: ...s rods or other objects into the air inlet or outlet This may cause injury since the fan may be rotating at high speeds Do not use flammable sprays such as hair spray lacquer or paint near the unit Th...

Страница 5: ...exceeding 30mA and disconnection must be incorporated in the fixed wiring in accordance with the wiring rules For all electrical work follow all local and national wiring standards regulations and th...

Страница 6: ...o not install the unit within 1 meter 3 feet of any combustible materials Do not install the unit in a location that may be exposed to combustible gas leaks If combustible gas accumulates around the u...

Страница 7: ...ot be mixed with general household waste WARNING for Using R32 R290 Refrigerant 2 2 2 2 2 When flammable refrigerant are employed appliance shall be stored in a well ventilated area where the room siz...

Страница 8: ...ecifications and Features Indoor unit display Unit Specifications and Features for 3 seconds when TIMER OFF is set when defrosting for cooling heating units when Active Clean feature is turned on For...

Страница 9: ...rformance of your unit do the following Keep doors and windows closed Limit energy usage by using TIMER ON and TIMER OFF functions Do not block air inlets or outlets Regularly inspect and clean air fi...

Страница 10: ...the infrared remote is not included in this literature package Not all the functions are available for the air conditioner please check the indoor display and remote control of the unit you purchased...

Страница 11: ...ximum angle under heating capacity test CAUTION Do not put your fingers in or near the blower and suction side of the unit The high speed fan inside the unit may cause injury Fig A Fig B Fig C Setting...

Страница 12: ...low irregular and too much noisy so please clean the air filter as often as necessary Once the abnormal noise of air flow is heard please clean the air filter immediately 1 The air filter is on the to...

Страница 13: ...If you plan not to use your air conditioner for an extended period of time do the following Clean all filters Turn on FAN function until unit dries out completely Turn off the unit and disconnect the...

Страница 14: ...Troubleshooting The unit changes from COOL HEAT mode to FAN mode The indoor unit makes noises A rushing air sound may occur when the louver resets its position A squeaking sound may occur after runni...

Страница 15: ...customer service center Provide them with a detailed description of the unit malfunction as well as your model number Troubleshooting Troubleshooting When troubles occur please check the following po...

Страница 16: ...oor heating performance The outdoor temperature is extremely low Use auxiliary heating device Cold air is entering through doors and windows Make sure that all doors and windows are closed during use...

Страница 17: ...ized technician while installing the machine Mounting plate fixing screw Remote controller Fixing screw for remote controller holder optional Remote controller holder optional Drain joint for cooling...

Страница 18: ...oor Unit STEP 8 Wrap Piping and Cable not applicable for some locations in North America Connect Piping Prepare Drain Hose Connect Wiring not applicable for some locations in North America 4 5 6 7 8 9...

Страница 19: ...uirement of local and national standards The installation may be slightly different in different areas Wall Mounting Plate Power Cable Some Units Refrigerant Piping Signal Cable Remote Controller Drai...

Страница 20: ...cal devices e g TV radio computer DO NOT install unit in the following locations Near any source of heat steam or combustible gas Near flammable items such as curtains or clothing Near any obstacle th...

Страница 21: ...seal it when you finish the installation process CAUTION When drilling the wall hole make sure to avoid wires plumbing and other sensitive components NOTE When the gas side connective pipe is 16mm 5...

Страница 22: ...to the Refrigerant Piping Connection section of this manual for detailed instructions on pipe flaring and flare torque requirements technique etc NOTE ON PIPING ANGLE Refrigerant piping can exit the...

Страница 23: ...he unit See figure below This will create a slot through which your piping can exit the unit Use needle nose pliers if the plastic panel is too difficult to remove by hand 3 Use scissors to cut down t...

Страница 24: ...nst refrigerant tubing the compressor or any moving parts within the unit If the unit has an auxiliary electric heater it must be installed at least 1 meter 40in away from any combustible materials To...

Страница 25: ...ANEL 5 Feed the signal wire through this slot from the back of the unit to the front 6 Facing the front of the unit connect the wire according to the indoor unit s wiring diagram connect the u lug and...

Страница 26: ...G THE WIRING CONNECTION PROCESS MAY DIFFER SLIGHTLY BETWEEN UNITS AND REGIONS Before passing the piping drain hose and the signal cable through the wall hole you must bundle them together to save spac...

Страница 27: ...ir outlet fan is at a 90 angle to the direction of the wind If needed build a barrier in front of the unit to protect it from extremely heavy winds See Figures below Strong wind Strong wind Strong win...

Страница 28: ...bber seal see Fig B do the following 1 Insert the drain joint into the hole in the base pan of the unit The drain joint will click in place 2 Connect a drain hose extension not included to the drain j...

Страница 29: ...Remove the nuts from expansion bolts and place outdoor unit on bolts 6 Put washer on each expansion bolt then replace the nuts 7 Using a wrench tighten each nut until snug WARNING WHEN DRILLING INTO C...

Страница 30: ...ock 5 Ground the unit in accordance with local codes 6 Be sure to size each wire allowing several inches longer than the required length for wiring 7 Use lock nuts to secure the conduit tubes BEFORE P...

Страница 31: ...ow for specifications on the maximum length and drop height of piping When connecting refrigerant piping do not let substances or gases other than the specified refrigerant enter the unit The presence...

Страница 32: ...downward angle to prevent burrs from falling into the pipe 2 Using a reamer or deburring tool remove all burrs from the cut section of the pipe Pipe Reamer Point down Step 3 Flare pipe ends Proper fl...

Страница 33: ...0 76 0 78 23 2 23 7 0 91 0 93 18 20 180 200kgf cm 32 39 320 390kgf cm 49 59 490 590kgf cm 57 71 570 710kgf cm 67 101 670 1010kgf cm 9 52 0 375 12 7 0 5 16 0 63 19 0 75 1 Unscrew the cover from the pa...

Страница 34: ...least 15 minutes or until the Compound Meter reads 76cmHG 10 Pa 2 3 4 5 5 6 Close the Low Pressure side of the manifold gauge and turn off the vacuum pump 7 Wait for 5 minutes then check that there ha...

Страница 35: ...ed using the following formula CAUTION DO NOT mix refrigerant types For R290 refrigerant unit the total amount of refrigerant to be charged is no more than 387g 9000Btu h 447g 9000Btu h and 12000Btu h...

Страница 36: ...Water Method Using a soft brush apply soapy water or liquid detergent to all pipe connection points on the indoor unit and outdoor unit The presence of bubbles indicates a leak Leak Detector Method If...

Страница 37: ...NECTIONS During operation the pressure of the refrigerant circuit will increase This may reveal leaks that were not present during your initial leak check Take time during the Test Run to double check...

Страница 38: ...ging bag Outdoor Unit 1 Cut the packing belt 2 Take the unit out of the carton 3 Remove the foam from the unit 4 Remove the packaging bag from the unit Packing Indoor unit 1 Put the indoor unit into t...

Страница 39: ...s are subject to change without prior notice for product improvement Consult with the sales agency or manufacturer for details Any updates to the manual will be uploaded to the service website please...

Страница 40: ......

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