Comeval Diaval AF Series Скачать руководство пользователя страница 2

©COMEV

AL

 V

AL

VE SYSTEMS 

Technical Dept. Ref. IOM - PNEUMA

TIC 

ACTUA

TORS 

AF SERIES - Ed.20/1

Comeval V

alve Systems reserves the right to alter any technical data contained in this Manual without prior notice. Regularly updated data on www

.comeval.es

COLUMNLESS PNEUMATIC ACTUATORS AF SERIES 

FOR DIAPHRAGM VALVES

Page 2

1.  GENERAL INFORMATION ON THE MANUAL

- This Manual provides information on safely using the product, being binding for preservation, storage, handling, transport, 

installation, commissioning, operation, maintenance, repair and disposal, and must be thoroughly observed at any step.

- Please contact the supplier or the manufacturer in case of issues which cannot be solved by reference to this Manual.

- Any deviation from this Manual and sound engineering practice or modification on the product shall be notified to manufacturer 

for advice or approval.

- In addition, regional safety requirements must be always applied and observed at any step.

- All the work related to the product must be carried out, supervised and inspected by specialist personnel. It is the owner’s 

responsibility to define areas of responsibility and competence and to ensure the proper monitoring.

- This Manual is in accordance with Machinery Directive 2006/42/EC.

- The manufacturer reserves the right to make technical modifications at any time.

2.  NOTES ON POSSIBLE DANGERS

2.1

  Significance of symbols

 

ATTENTION!

 ...

 

Warning of general danger.

2.2

  Explanatory notes on safety information

In this Manual dangers, risks and items of safety information are highlighted to attract special attention.

Information marked with the symbol above describes practices, which if fail to comply with, can result in serious injury or 

danger of death for users or third parties or in material damage to the system or the environment. It is vital to comply with 

these practices and to monitor compliance.

The rest of information not specifically emphasized in this Manual, along with Data Sheet and product marking, must also be 

observed and complied with for safely using the product.

3.  PRESERVATION, STORAGE, HANDLING & TRANSPORT

ATTENTION!

- Protect against external force (impacts, vibrations, etc.).

- Allow only skilled personnel; suitable handling and lifting equipment must be used. See Data 

Sheet for weights or consult manufacturer. 

- Always use suitable protection equipment, and minimize the use of human body force at any step 

to avoid injuries.

- Special arrangements must not be used to take up external forces that they are not designed for: 

e.g. do not use them as climbing aids, or as connecting points for lifting gear, etc.

- There is a risk of body member (hand, finger, arm…) crushed against any other solid element 

(wall, pipe, floor, etc.) during handling. Take this into account and handle with care.

- Use sling properly sized for the weight and in good condition. 

- Additional means should be considered to hold the weight of the valve.

- Do not drill additional holes on the actuator to add eyelets.

- Avoid abrupt movements or pulls while lifting.

- There is a risk of body member injury in case there is any exposed moving part between 

actuator and special 

arrangements

. Take appropriate measures and set warning notes when required.

- Use proper packing for transportation.

- Keep storage protection before installation. 

-Keep the actuators in its steady position, without energy source applied.

- In order to prevent damage, corrosion or rust on the surface, avoid extreme temperatures (keep at 5ºC to 50ºC), avoid high 

environmental humidity or corrosive environment. Keep the actuators away from direct sunlight, dust, flames or rain. 

- Do not leave actuators directly on the floor.

- Make sure connections are protected by plugs.

- In case of long storage, operate on complete cycle open and close every 6 months with clean air under maximum air supply 

pressure. 

- Do not pile up excessive weight. In case of severe bumping inspect the material for any damage and replace if necessary.

4. DESCRIPTION

4.1

  General Description / Operating principles

These pneumatic actuators are linear double acting or spring return, designed for actuation of weir type and straight through 

type diaphragm valves. AF actuators enjoy a long and maintenance free life.

Содержание Diaval AF Series

Страница 1: ... on safety information 2 3 PRESERVATION STORAGE HANDLING TRANSPORT 2 4 DESCRIPTION 2 4 1 General Description Operating principles 2 4 2 Principle of Operation 3 4 3 Area of Application 3 4 4 Technical data remarks 3 4 5 Marking labelling 4 5 INSTALLATION 4 5 1 General remarks on installation 4 5 2 Assembly of the actuator onto de valve 4 5 3 Assembling additional modules 4 5 4 Requirements at the ...

Страница 2: ... observed and complied with for safely using the product 3 PRESERVATION STORAGE HANDLING TRANSPORT ATTENTION Protect against external force impacts vibrations etc Allow only skilled personnel suitable handling and lifting equipment must be used See Data Sheet for weights or consult manufacturer Always use suitable protection equipment and minimize the use of human body force at any step to avoid i...

Страница 3: ...ce the air push the diaphragm downwards and this pull the stem extension with it forcing the valve to close Double acting air inlet air inlet When the upper chamber s air pressure is enough to allow the valve to close the air pushes the diaphragm downwards and so it actuates directly on the valve s stem forcing the valve to close When the air pressure in the lower chamber is enough to allow the va...

Страница 4: ...nd in rest position installed on the pipe line When the valve is operated there is a crushing hazard between diaphragm and seat Ensure the valve is not under operation in case hands are introduced inside the valve To avoid unnecessary stress and risk of valve break consider the weight and the relative position of actuator to evaluate its support Make sure that the actuator is suitable for service ...

Страница 5: ...ly as well as actuator controls and valve 7 CARE AND MAINTENANCE The operator must define maintenance and maintenance intervals to meet requirements Check for body and air supply connections tightness and valve smooth operation without additional tools ATTENTION Before any maintenance task make sure previous chapters are thoroughly followed In case of actuator malfunction and cap screws loosened t...

Страница 6: ...ove the between chambers bolts 9 Remove the upper chamber 10 Remove the retaining washers and the stem extension 11 Remove the diaphragm upper plate the diaphragm and the bottom suport plate 12 Remove the bonnet 13 Clean the components of the actuator perfectly 14 Inspect the components of the actuator for wear or damage and replace what is necessary Normally open actuator assembly after maintenan...

Страница 7: ...ing and replace if needed Refer to chapter 7 Some part stuck inside the valve Dismount the valve and check inside Refer to chapter 7 Actuator unit moves too slowly or not reaching limit position Air supply pressure too low Recheck air supply pressure on actuator nameplate Increase only the needful without exceeding max value Connection opposite to air supply connection partially plugged or restric...

Страница 8: ...ially polluting or harmful residues or any mechanical damage that could present a health safety or environmental risk as enforced by EU Health Safety and Environment Law including the Safety Data Sheet of the substances identified as potentially hazardous Actuators are recyclable and not expected hazard to the environment with the exception of soft parts PTFE and rubber compounds that should be di...

Страница 9: ...10 11 16 14 15 22 13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 20 Single Acting spring to open 1 5 9 18 6 8 2 13 16 14 15 22 11 10 7 No Description 1 Handwheel 2 Stem extension 3 Nut 4 Opening limit rod 5 Spring chamber bolts 6 Spring plate 7 Spring chamber 8 Spring 9 Visual indicator 10 Upper chamber 11 Chambers union bolts 12 Retainer bolt 13 Retainer washers 14 Diaphragm upper plate 15 Diaphragm 1...

Страница 10: ...DIAPHRAGM VALVES Page 10 Double Acting 16 14 15 14 19 10 11 10 11 19 14 15 16 No Description 10 Upper chamber 11 Chambers union bolts 14 Diaphragm upper plate 15 Diaphragm 16 Lower chamber 19 Stem s locking nut 14 ANNEXES 14 1 Declaration of Conformity DC09 14 2 Data Sheet DS09 COMEVAL VALVE SYSTEMS S L y CIA Soc Comanditaria Les Rotes 15 46540 El Puig Valencia España Phone 34 961 479 011 Fax 34 9...

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