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EC DECLARATION OF CONFORMITY

The undersigned manufacturer:

COMAC S.p.A.

Via Maestri del Lavoro, 13

37059 Santa Maria di Zevio (VR)

declares under its sole responsibility that the products

SCRUBBING MACHINES

model ULTRA120 B - ULTRA120 G BI-FUEL - ULTRA120 G GASOLINE

comply with the provisions of Directives:

• 2006/42/EC: Machinery Directive.

• 2004/108/EC: Electromagnetic compatibility directive.

They also comply with the following standards:

• EN 60335-1: Household and similar electrical appliances - Safety. Part 1: Generic standards.

•

EN 60335-2-72: Household and similar electrical appliances. Part 2: Specific standards for automatic machines for floor treatment for

commercial and industrial use.

• EN 12100-1: Safety of Machinery - Basic concepts, general principles for design - Part 1: Basic terminology and methodology.

• EN 12100-2: Safety of Machinery - Basic concepts, general principles for design - Part 2: Technical principles.

• EN 61000-6-2: Electromagnetic compatibility (EMC) - Part 6-2: Generic standards – Immunity for industrial environments.

• EN 61000-6-3: Electromagnetic compatibility (EMC) - Part 6-3: Generic standards — Standard emission for residential, commercial and

light-industrial environments.

•

EN 62233: Household and similar electrical appliances - Electromagnetic fields - Methods for evaluation and measurement.

The person authorized to compile the technical file:

Mr. Giancarlo Ruffo

Via Maestri del Lavoro, 13

37059 Santa Maria di Zevio (VR) - ITALY

Santa Maria di Zevio (VR), 24/02/2012

Comac S.p.A.

Legal representative

Giancarlo Ruffo

Содержание ULTRA 120 B-G

Страница 1: ...ORIGINAL INSTRUCTION DOC 10029463 Ver AC 04 2016 SCRUBBING MACHINES ULTRA 120 B G USE AND MAINTENANCE MANUAL...

Страница 2: ......

Страница 3: ...IONS 28 TRANSPORTING THE MACHINE G VERSIONS 29 TYPE OF BATTERY TO BE USED B VERSIONS 31 TYPE OF BATTERY TO BE USED G VERSIONS 31 TYPE OF LPG CYLINDER TO BE USED G VERSIONS 31 MAINTENANCE AND DISPOSAL...

Страница 4: ...R 53 DRAINING THE SOLUTION TANK 53 CLEANING THE RECOVERY TANK 54 CLEANING THE SOLUTION TANK 54 CLEANING THE DETERGENT SOLUTION FILTER 55 CLEANING THE SQUEEGEE VACUUM TUBE 55 CLEANING THE BRUSH HEAD SP...

Страница 5: ...e of protective gloves Indicates that the operator should always wear protective gloves to avoid the risk of serious injury to his hands from sharp objects Symbol indicating a treading ban Informs the...

Страница 6: ...3 Squeegee unit retainer knob 64 Knob for adjusting the height of the squeegee unit 65 Rubber holder for optional quick solution tank filling kit 66 Vacuum cap filter guard 67 Buzzer button 68 Command...

Страница 7: ...7 36 72 102 6 9 10 110 107 106 75 5 76 74 58 7 59 7...

Страница 8: ...8 100 74 28 29 67 48 49 47 37 38 39 16 82 87 77 86 81 85 78 84 50 79 88 51 80 89 90 83 25 62 61 39 14...

Страница 9: ...9 103 4 56 31 43 109 15 3 98 22 65 24 108 19 34 35 23 68 44 63 64 99...

Страница 10: ...10 2 94 17 101 96 105 69 12 11 18 73 40 97 95 104 42...

Страница 11: ...d the chemical action of a water detergent solution As it advances it collects the dirt removed and the detergent solution not absorbed by the floor The machine must only be used for this purpose This...

Страница 12: ...linders Endothermic engine capacity G versions cm3 688 Net endothermic engine power G versions kW 15 5 at 3600 rpm Maximum net endothermic engine torque G versions Nm 48 3 Nm at 2500 rpm Endothermic e...

Страница 13: ...L DATA U M ULTRA 120 B ULTRA 120 G bi fuel ULTRA 120 G gasoline Machine weight kg 760 1050 1039 Machine weight in transport mode kg 1275 1050 2 1039 3 Machine weight in working mode kg 1685 1366 1332...

Страница 14: ...e engine has just been working G versions The bi fuel version of the machine must not be kept in underground or poorly aired places near combustible materials or electric systems or near air vents duc...

Страница 15: ...Turn off the fuel flow adjustment tap For the bi fuel version close the valve in the LPG cylinder G versions To prevent unauthorised machine use the power supply should be interrupted switch the mach...

Страница 16: ...uel versions After replacing the cylinder carry out a seal test on the connections using soapy water never use flames for this purpose After this perform a machine switch on test G bi fuel versions If...

Страница 17: ...he overpressure and prevent fuel from spurting out Don t inhale the fuel vapours Fuels may contain substances similar to solvents Avoid any contact of mineral oil products with the skin and eyes Use g...

Страница 18: ...apours or mixtures and also non diluted acids and solvents acetones aluminium and magnesium powders These substances may also corrode the materials used to construct the machine If the machine is used...

Страница 19: ...n Authorised Retailer or dealer Restore all electrical connections after any maintenance interventions Have the machine checked by an authorised technical assistance centre every year When disposing o...

Страница 20: ...hands Indicates danger to hands due to crushing between two surfaces Label warning about sideways brush head movement Located on the right hand side of the machine to warn that the brush head can move...

Страница 21: ...the vacuum motor Label about vacuum cap filter cleaning Located on the rear part of the machine to identify the position of the vacuum cap filters and remind the operator to clean them after every mac...

Страница 22: ...nt canister to identify its position Detergent tank instruction label CDS versions Located on the bottom part of the seat mounting plate to indicate the quantities for filling the detergent tank Deter...

Страница 23: ...on the brush head Symbol for selector of sideways brush head movement Indicates the lever for selecting the direction in which the brush head can move Symbol of indicator light for over strained brus...

Страница 24: ...enoid valve Indicates the green indicator light The indicator light informs the operator that the solenoid valve in the machine water system is working Symbol of indicator light for active brush head...

Страница 25: ...ine ATTENTION these operations must be carried out using protective gloves to avoid any possible contact with the edges or tips of metal objects 4 Insert a ramp in the rear part of the machine ATTENTI...

Страница 26: ...of the machine Fig 16 22 Grip the handle 4 and lower the seat mounting plate to the working position Fig 8 TAKING THE MACHINE OUT OF ITS PACKAGING G VERSIONS The machine is shipped in specific packagi...

Страница 27: ...19 Insert the key 2 in the main switch 1 on the control panel Bring the main switch 1 to I turning the key a quarter turn to the right Fig 11 ATTENTION wait a few seconds before turning the key to STA...

Страница 28: ...t the machine safely proceed as follows 1 Make sure the solution and recovery tanks are empty If this is not the case empty them read DRAINING THE SOLUTION TANK and DRAINING THE RECOVERY TANK 2 Sit on...

Страница 29: ...rting any task make sure the current regulations concerning the safe transport of dangerous substances are scrupulously observed 1 Make sure the solution and recovery tanks are empty If this is not th...

Страница 30: ...erator seat in the direction shown by the arrow Fig 11 ATTENTION the indicator light 10 relating to the engaged parking brake will be deactivated on the control panel Fig 12 12 Press the drive pedal 1...

Страница 31: ...ry compartment with the aid of suitable lifting devices ATTENTION dead batteries are classified as dangerous waste and as such must be delivered to an authorised body for disposal For the maintenance...

Страница 32: ...he key from the instrument panel 6 Get off the machine ATTENTION do not position your foot above the brush head while the machine is coming down the ramp 7 Grip the handle 6 Fig 5 and raise the seat m...

Страница 33: ...ble for the specific weight and size 8 Connect the battery cable to the poles in the battery box ATTENTION the batteries must be wired by a specialised technician 9 Connect the battery connector 6 to...

Страница 34: ...g position Fig 4 INSERTING THE LPG CYLINDER IN THE MACHINE G VERSIONS INSERTING THE STARTER BATTERY G VERSION To insert the LPG cylinder in its housing on the machine proceed as follows 1 Make sure th...

Страница 35: ...flammable Keep away from fires and do not shake fuel containers Don t smoke in the refuelling area Discharge any static electricity from your body before approaching the fuel tank ATTENTION carry out...

Страница 36: ...d make sure it is in a safe condition read MACHINE SAFETY 6 Go to the right side of the machine and disconnect the side splash guard vacuum tube 5 from the vacuum nozzle 6 in the splash guard itself F...

Страница 37: ...3 is properly tightened Fig 2 5 Remove the solution tank cap 4 Fig 3 Make sure the filter 5 is correctly positioned Fig 3 6 Fill with clean water at a temperature no higher than 50 C and no lower than...

Страница 38: ...HINE SAFETY ATTENTION protective gloves should always be worn when handling detergents or acidic or alkaline solutions to avoid serious injury to the hands 3 Remove the detergent canister cap Fig 1 4...

Страница 39: ...de of the tank Fig 1 If necessary fill the tank with fuel see FILLING THE GASOLINE TANK G VERSIONS 7 Check the main switch 2 on the control panel is on 0 Fig 2A B versions or Fig 2B G versions If this...

Страница 40: ...nob 6 to position C as shown in Fig 5 ATTENTION rotating the i drive selector to the scrubbing with drying program the brush head and squeegee unit will move to their working positions in contact with...

Страница 41: ...un down only the battery outline flashes ATTENTION the bottom line shows the hours and minutes of operation The flashing symbol Indicates that the hour meter is counting the machine functioning time W...

Страница 42: ...and to carry out a scrubbing without drying operation D Scrubbing only using only the brushes in the brush head 7 Open the detergent solution flow in the machine water system by turning the tap comman...

Страница 43: ...re working Fig 9 stop the machine and top up the level of water versions with CDS or water with detergent versions without CDS in the tank ATTENTION to fill the solution tank with detergent solution r...

Страница 44: ...you are working just turn the knob 13 on the control panel Fig 1 ATTENTION there are three pressure levels the additional pressure is zero with step 01 and maximum with step 03 ATTENTION the extra pr...

Страница 45: ...n should be selected on the basis of the type of floor and the amount and type of dirt to be removed ATTENTION there are eight detergent solution supply levels supply is zero with step 01 and maximum...

Страница 46: ...is happens contact a specialised Comac technician as quickly as possible BUZZER The machine is equipped with a buzzer if you need to sound a warning just press the button 1 on the control panel Fig 1...

Страница 47: ...e brush head unit will lift up from the floor The squeegee will remain in contact with the floor for a few seconds to allow the drying to finish after which it will lift up off the floor A few seconds...

Страница 48: ...3 to the main system connector 4 Fig 4A B versions 6 Connect the alternator connector 5 to the main system connector 4 Fig 4B G versions 7 Grip the handle 2 Fig 2 and lower the seat mounting plate to...

Страница 49: ...Tighten the fuel flow tap 10 by moving the lever 11 in the direction shown by the arrow Fig 10 17 Grip the handle 2 and lower the seat mounting plate to the working position Fig 4 18 For machine vers...

Страница 50: ...nage tube 2 at the back of the machine from the retainers Fig 2 5 Bend the end of the drainage tube so as to create a choke and prevent the content from coming out Fig 3 put the tube on the discharge...

Страница 51: ...quipment to be used for this operation is not supplied with the machine 6 Use a jet of water and then a damp cloth to thoroughly clean the vacuum nozzle 2 Fig 3 7 Press the squeegee rotation retainer...

Страница 52: ...rush head splash guard Fig 3 6 Use the relative handle 6 to remove the right hand splash guard pre assembly Fig 4 7 Rotate the brush clockwise Fig 5 until the three buttons come out of the slots on th...

Страница 53: ...the vacuum motor filter 7 Fig 8 11 Clean the filter with a jet of water If necessary remove the impurities with a spatula 12 Repeat the steps from 9 to 11 for the filter of the second vacuum motor as...

Страница 54: ...7 11 Rinse the inside with a jet of water if necessary use a spatula to remove the sludge that has accumulated at the bottom of the tank 12 Carefully rinse the dirty water level float 8 inside Fig 8 1...

Страница 55: ...1 2 Take the machine to the maintenance area ATTENTION the place designated for this operation must comply with current environmental protection regulations 3 Make sure the machine is in a safe condit...

Страница 56: ...he machine 5 Remove the pins 4 that block the rotation pins 5 of the brush head splash guard Fig 3 6 Use the relative handle 6 to remove the right hand splash guard pre assembly Fig 4 7 Use a jet of w...

Страница 57: ...plied with the machine CLEANING THE DETERGENT TANK VERSIONS WITH CDS 5 Disconnect the quick connection rubber holder 2 located behind the side carter Fig 3 to avoid any risk of it breaking CDS version...

Страница 58: ...achine will dispense solution during this operation 7 When you have finished washing the machine water system drain the solution tank completely read DRAINING THE SOLUTION TANK If the machine is to be...

Страница 59: ...system Fig 9 ATTENTION as soon as you press the drive pedal the brush head and squeegee unit will move down until they are in contact with the floor and will start working At the same time the soleno...

Страница 60: ...lace designated for this operation must comply with current environmental protection regulations 3 Make sure the machine is in a safe condition read MACHINE SAFETY ATTENTION these operations must be c...

Страница 61: ...s the machine has reached the maintenance area make sure it is in a safe condition read MACHINE SAFETY ATTENTION these operations must be carried out using protective gloves to avoid any possible cont...

Страница 62: ...ecialised technician REPLACING THE STARTER BATTERY G VERSION To replace the starter battery proceed as follows 1 Make sure the machine is in a safe condition read MACHINE SAFETY ATTENTION these operat...

Страница 63: ...ition make sure the machine is in a safe condition read MACHINE SAFETY ATTENTION these operations must be carried out using protective gloves to avoid any possible contact with the edges or tips of me...

Страница 64: ...el of LPG in the cylinder G versions Replace the old cylinder with a new one read REPLACING THE LPG CYLINDER G VERSIONS Closed tap on the valve in the LPG cylinder G versions Open the valve tap THE BA...

Страница 65: ...cleaned Make sure that the brushes fitted on the machine are suitable for the work to be carried out Read CHOOSING AND USING THE BRUSHES The brush bristles are excessively worn Check the condition of...

Страница 66: ...or floors with small joints On uneven floors or those with deep joints it is advisable to use softer bristles which can enter the gaps more easily Remember that when the bristles are worn and therefor...

Страница 67: ...commercial and industrial use EN 12100 1 Safety of Machinery Basic concepts general principles for design Part 1 Basic terminology and methodology EN 12100 2 Safety of Machinery Basic concepts genera...

Страница 68: ...68 NOTES...

Страница 69: ...69 NOTES...

Страница 70: ...70 NOTES...

Страница 71: ......

Страница 72: ...COMAC S p A Via Maestri del Lavoro 13 37059 S Maria di Zevio Verona Italy Tel 39 045 8774222 Fax 39 045 8750303 E mail com comac it www comac it...

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