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Stockchaser IS12
Page
19
RED LIGHT CHARGER ERROR CODES
1 FLASH
= Battery Voltage High: Auto-recover. May be temporary condition, or wrong charger
installed, i.e. 36 volt charger on 48 volt battery pack.
2 FLASH
= Battery Voltage Low: Auto-recover. Confirm each individual batteries minimum
voltage with a voltmeter. Two or more 6 volt batteries register less than 5.85 volts, or
accumulative total pack voltage has been discharged to less than 20% remaining. Vehicle
operation will cease until batteries are recharged.
3 FLASH
= Charge Timeout: The charging did not complete in allowed time, 12-14 hours. This
may indicate a battery problem, or that the charger output was reduced due to high ambient
temperatures. Disconnect AC supply, confirm sufficient ventilation, allow cool down time, and
restart charger.
NOTICE:
If the charger is exhibiting a 3 flash fault and it has been determined that the
cause was not due to ventilation or high ambient temperature, the following procedure
may restore the battery pack to normal operation.
1. Battery posts and terminals must be clean and free of corrosion.
2. For non-sealed batteries, check that electrolyte level just covers plates.
3. Plug in charger for at least a 16 hour charge.
4. Drive the vehicle for less than half the distance normally driven.
5. Repeat the above steps until the charger goes green 100% charge on a 16 hour
charge.
4 FLASH
= Check Battery: The batteries could not be trickle charged up to a minimum level to
start charger. This may be the result of badly discharged batteries, or one (or more) damaged
cells. See EXCESSIVELY DISCHARGED BATTERIES.
5 FLASH
= Over-Temperature: The charger shutdown due to high internal temperature. May
require reset (AC unplugged) and cool down to restart charging cycle. This fault may indicate
inadequate cooling airflow or high ambient air temperatures. Check for debris or blockage at
cooling fins. Move the vehicle to a cooler, well ventilated area, or adjust time of day when
charging.
6 FLASH
= Charger Fault: A fault was detected either in the batteries or in the charger. The
batteries must be tested to ensure there is no damage to one or more cells. If the batteries are
found to be good, the charger may need to be replaced by a qualified technician.
A STEADY RED FAULT LED
confirms an internal electrical fault of the charger and requires
charger replacement and return.
REMOTE LED CHARGER CODES
STEADY GREEN
= Battery pack is = 100% charged.
SHORT GREEN FLASH
= Battery pack is =< 80% charged.
LONG GREEN FLASH
= Battery pack is => 80% charged.
SHORT AMBER FLASH
= Battery pack is =< 80% charged, high internal charger temperature.
LONG AMBER FLASH
= Battery pack is => 80% charged, high internal charger temperature.
RED FLASH
= Charger detected a fault, see codes listed above.