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Страница 2: ...losest Cobra dealer log on to www cobramotorcycle com or call 517 437 9100 If you need technical assistance contact your local dealer or call the Cobra Technical Support Hotline at 517 437 9100 Cobra...
Страница 3: ...OR EXPERIENCED RACERS ONLY AND NOT FOR BEGINNERS IT IS YOUR RESPONSIBILITY AS THE OWNER OF THIS COBRA MOTORCYCLE OR AS THE PARENT OR LEGAL GUARDIAN OF THE OPERATOR TO KEEP THIS COBRA MOTORCYCLE IN PRO...
Страница 4: ...ANING 12 FORK OIL REPLACEMENT 13 IGNITION TIMING 14 PARTS 15 PARTS AIRBOX INLET SYSTEM 15 PARTS BARS AND CONTROLS 16 PARTS CARBURETOR 17 PARTS COOLANT SYSTEM 18 PARTS ELECTRICAL SYSTEM 19 PARTS ENGINE...
Страница 5: ...WORK 31 PARTS REAR BRAKE 32 PARTS REAR WHEEL 33 PARTS SHOCK 34 PARTS SWINGARM ASSEMBLY 35 SERVICE 36 ENGINE SERVICE 36 Base Gasket Selection 37 FUEL AIR SYSTEM 39 TUNING 42 GEARING 42 SUSPENSION 43 CA...
Страница 6: ...k plug Champion 8339 1 8332 1 hotter 8904 1 colder Gap 0 023 0 025 0 58 0 64 mm Ignition timing Digital advance set at TDC Fuel type High octane pump gasoline Premix Oil type Motul 800 2T Premix oil r...
Страница 7: ...l Components Call your dealer or the factory for details Carburetor jets Pre filter for the airbox Tires tubes or Tire Balls Sprockets o Front o Rear Suspension Springs Weight of Rider lb Fork Spring...
Страница 8: ...0 Front axle pinch bolt 7 4 88 5 10 M6 X 1 0 Engine mount bolts 22 265 30 M8 X 1 25 Swingarm Pivot 21 250 28 M12 X 1 5 Intake manifold bolts 4 6 55 6 2 M6 X 1 0 Rear Axle Bolt 25 300 34 M14 X 1 5 Rea...
Страница 9: ...in the rear wheel good at least once or twice per minute Allow bike to cool Ride for 15 minutes maximum avoid prolonged high RPM operation and avoid abusing the clutch Cool and inspect bike for loose...
Страница 10: ...ted Cobra Venom 2 cycle Race Oil Turn the fuel on by rotating the fuel petcock lever to the vertically downward position CAUTION For best results from your Cobra Motorcycle use only the recommended fu...
Страница 11: ...synthetic blends Easily atomizes and burns completely Does not fall out of suspension from premix in cold weather Produces virtually no coking deposits leaving pistons rings and heads extremely clean...
Страница 12: ...as necessary o Check the spokes for tightness and adjust if necessary o Check the rims and hubs for signs of stress like cracks around the rim spokes and hub Every 2 hours of operation o Replace the t...
Страница 13: ...he oil drain bolt located on the right side of the engine on the clutch cover near the brake lever See Figure 1 NOTE You may need to adjust the brake pedal up or down to gain access to the drain bolt...
Страница 14: ...ain is at its tightest point 3 If the chain requires adjusting loosen the axle with a 22mm wrench and loosen the jam nut with an 11mm wrench Tighten the chain by rotating the adjustor bolts clockwise...
Страница 15: ...ot soapy water to remove all dirt particles 6 Allow it to dry thoroughly 7 Saturate with filter oil and remove excess NOTE It is very important to keep the air filter clean and properly oiled with hig...
Страница 16: ...p and down slowly to help the assembly fill with oil 2 Once the cartridge assembly is bled continue to fill the fork with oil until it is 120mm 2 5mm from the top of the fork 3 Install the fork spring...
Страница 17: ...The center mark on the cases is the standard base reference timing mark 0 and the other two large marks are 5 advanced and retarded The small timing marks between 0 5 is 2 5 To change the timing one...
Страница 18: ...03 AIR FILTER CAGE 7 RCC60004 AIR FILTER WIRE 07 65 8 RCC60014 AIR BOOT CARB TO AIRBOX 65 9 RCC60006 AIR FILTER CAP 07 65 10 ECC60006 REED ASSEMBLY 07 65 NOT SHOWN ECC60014 REED PEDALS REPLACEMENT 11...
Страница 19: ...P PERCH REPLACEMENT CCC60001 LINE CLUTCH REPLACEMENT BCMU0020 FITTING THREADED CLUTCH LINE END BCMU0017 FERRULE COMPRESSION FITTING 8 RAC60001 THROTTLE CABLE 9 TKMU0404 BAR MOUNT KIT SHORT 1 REQ D TKM...
Страница 20: ...EX0045 210 RCMU0210 47 5 RCEX0047 215 RCMU0215 50 RCEX0050 220 RCMU0220 52 5 RCEX0052 225 55 RCEX0055 230 RCMU0230 57 5 RCEX0057 235 RCMU0235 60 RCEX0060 240 RCMU0240 65 RCEX0065 245 RCMU0245 70 RCEX0...
Страница 21: ...SH PIN PLASTIC 7 HCCN0000 5MM EXTRUDED U NUT 8 ECC60063 HOSE RADIATOR UPPER 9 ECC60012 HOSE RADIATOR BOTTOM 10 ECC60013 HOSE TRANFTER CASES TO CYLINDER 11 MCMUCL07 HOSE CLAMP RADIATOR MEDIUM 4 REQ D 1...
Страница 22: ...ICC60006 CDI UNIT 2010 65 8 ICMU0035 MOUNT CDI 9 ICC60005 COIL DIGITAL 07 65 10 HCBC0516 5X16MM SHCS COIL MOUNTING 2REQ D 11 HCSP0002 5MM WASHER COIL MOUNTING 2 REQ D 12 HCCN0000 5MM EXTRUDED U NUT C...
Страница 23: ...ATE 5 ECDC0068 CLUTCH DISC FRICTION 5 REQ D 6 ECDC0067 CLUTCH DISC STEEL 4 REQ D CKMU0001 CLUTCH KIT INCLUDING SPRINGS STEELS AND FIBERS 7 ECDC0069 CLUTCH HUB 8 ECDC0070 SPRING CLUTCH 6 REQ D 9 ECDC00...
Страница 24: ...M SUFFIX INDICATES COLOR B BLACK BL BLUE R RED 10 ZCDCOR05 ORING CLUTCH CAP 11 ECC60053 CLUTCH CAP W SLAVE CYLINDER 12 CCC60005 PISTON CLUTCH SLAVE CYLINDER 13 CCC60006 SPRING SLAVE RETURN 14 ZCMUOR35...
Страница 25: ...FLAT WASHER 9 ICC60003 ROTOR PVL OUTER STYLE 10 ICC60004 STATOR PVL DIGITAL 07 65 11 ECDC0024 SEAL CRANKSHAFT 12 ECDC0086 SHIFTER LEVER CX65 13 HCFH0620 M6 X 20 HEX HEAD BOLT 14 ECKGSR03 SNAP RING OU...
Страница 26: ...ER KICKSTART BACKUP 6 ECDC0042 SPRING KICKSTART RAMP 7 ECMU0135 SHAFT KICK START 8 ECDC0038 RAMP GEAR KICKSTART 9 ECDC0033 GEAR KICKSTART 10 ECDC0035 SNAP RING EXTERNAL 12MM 11 ECDC0037 SNAP RING EXTE...
Страница 27: ...MU0548 PIVOT SHIFT ARM 11 ECMU0546 SPRING SHIFT FOLLOWER ARM 12 ECMU0545 ARM ASSY SHIFT FOLLOWER 13 ECDC0035 CLIP ARM RETAINER 14 ECDC0056 BEARING RETAINER PLATE 15 ECDC0060 6MM X 16 FLAT HEAD PHILLIP...
Страница 28: ...WRIST PIN 8 ECDC0061 BEARING WRIST PIN 9 ZCMUOR07 O RING EXHAUST FLANGE 10 ECC60002 EXHAUST FLANGE 30MM NOT SHOWN ZCMOTE11 O RINGS PIPE TO FLANGE 2 REQ D 11 HCBC0601 M6X16 SHCS EXHAUST FLANGE SCREW 2...
Страница 29: ...005 GEAR 5TH PRIMARY 23T 12 ECDC0006 GEAR 2ND PRIMARY 16T 13 ECKGBR01 BEARING OUTPUT IGNITION SIDE 14 ECDC0007 SHAFT TRANSMISSION OUTPUT 15 ECDC0014 GEAR 2ND OUTPUT 31T 16 ECDC0017 SHAP RING EXTERNAL...
Страница 30: ...HCBF0612 6X12MM FLANGE HEAD BOLT 2 REQ D 6 HCCN0000 5MM EXTRUDED U NUT 7 HCBC0516 5X16MM SHCS FOR RIGHT SHROUD MOUNT 8 ZCMOTE11 O RING EXHAUST 2 REQ D 9 XCMU0005 SPRING PIPE SHORT 10 XCKG0009 GROMMET...
Страница 31: ...KCC60006 SEAL PISTON 13 KCC60009 BASE VALVE BODY 14 BOLT FORK BOTTOM 15 KCC60008 WASHER FORK BOTTOM 16 BOLT AXLE CLAMP 17 KCC60007 CAP COMPRESSION SIDE 18 SPACER PRELOAD 19 KCC60024 FORK SPRING 24 KG...
Страница 32: ...REQ D 7 WCKG0011 SWINGARM PIVOT BOLT HCWF1202 12MM FLAT WASHER HCNL1201 12MM LOCKNUT 8 HCBH0865 8X65MM HEX HEAD FRONT ENGINE MOUNTS 2 REQ D HCWF0801 8MM FLAT WASHER FRONT ENGINE MOUNTS 4 REQ D HCNL08...
Страница 33: ...WCMU0120 BEARING WHEEL SEALED 4 WCC60006 SPACER WHEEL BEARING FRONT 5 WCC60002 WHEEL SPACER 07 65 FRNT LEFT 6 BCC60003 BRAKE ROTOR FRONT 7 HCBC0612 6X12MM SHCS 4 REQ D 8 BAC60002 BRAKE ASSEMBLY FRONT...
Страница 34: ...SOCKET HEAD CAP SCREW SEAT HOLDING TCC60018 SPECIAL WASHER SEAT HOLDING 7 TCC60022 SHROUD LEFT YELLOW TCC60022xxx xxx DENOTES COLOR BLK BLACK BLU BLUE WHT WHITE HCSP0003 PLASCREW 1 REQ D MOUNT SHROUD...
Страница 35: ...KE PUSH ROD ASSEMBLY 2010 14 BCMU0501 SEAL BRAKE PEDAL 15 BCMUSP02 SPRING REAR BRAKE PEDAL 16 FCEX0018 BRAKE ADJUST ECCENTRIC 17 HCBC0612 6X12 SHCS 18 BCC60004 BRAKE ROTOR REAR 19 HCBB0616 6X16 BUTTON...
Страница 36: ...DELS 2 WCDC0001 RIM LOCK FOR REAR WHEEL 32 REQ D WCDC0008 RIM LOCK SPACER DC65 HCNS0801 8MM NUT HCWF0801 8MM FLAT WASHER 3 PCDC00xx SPROCKET xx denotes number of teeth 4 HCBH0825 8X25MM HEX HEAD 4 REQ...
Страница 37: ...LL JOINT 6 SCKGOH11 O RING FOR BALL JOINT 7 SCKGOH02 SPACER FOR BALL JOINT 8 SCKGOH04 SPRING PLATFORM UPPER THREADED 9 SCKGOH05 LOCKNUT 10 SCC60001 KNOB FOR ADJUSTMENT 11 SCKGOH21 SCREW FOR KNOB 12 SC...
Страница 38: ...001 SWINGARM PIVOT TUBE SPACER 07 65 J 2 REQ D 7 TCC60004 CHAIN SLIDER TOP FOR SWINGARM 8 HCPP0832 8X1 2 SELF TAPING SCREW 2 REQ D FOR CHAIN SLIDER 9 HCBC0501 5X12MM SHCS CHAIN SLIDER MOUNT 10 PCC6000...
Страница 39: ...have a similar volume protruding into the combustion chamber to establish an accurate value Length of hose on the compression tester will affect the reading The shorter the hose length the more accur...
Страница 40: ...linder head and piston at TDC and there are negative effects of either having too much or too little clearance Since parts like the crank connecting rod cylinder head piston and crankcases all have va...
Страница 41: ...cover piston rings can be left off to ease assembly Carefully insert the solder wire though the spark plug hole into the cylinder far enough such that the tip of the wire touches the left or right sid...
Страница 42: ...the engine after each adjustment To lower the idle turn the screw counter clockwise TOP END JETTING Indications that the engine is running too rich too much fuel for the air are Engine not revving ou...
Страница 43: ...on t have water or dirt in the carburetor bowl Use automotive carburetor cleaner or WD 40 to clean the carburetor inside and out Turning the screw in richens the mixture at partial throttle openings T...
Страница 44: ...s fully serviceable but it is recommended that only trained professionals should service your shock Contact Cobra or another qualified specialist PR2 MCR etc for questions and service of your CX65shoc...
Страница 45: ...39 2 79 15 42 2 80 13 37 2 85 14 40 2 86 15 43 2 87 13 38 2 92 14 41 2 93 15 44 2 93 13 39 3 00 14 42 3 00 15 45 3 00 15 46 3 07 14 43 3 07 13 40 3 08 12 37 3 08 15 47 3 13 14 44 3 14 13 41 3 15 12 38...
Страница 46: ...istance more race sag 2 2 Shock spring 2 2 1 Stiffer spring stiffer throughout the travel 2 2 2 Less stiff spring less stiff throughout the travel 2 3 Compression damping 2 3 1 Harder more damping slo...
Страница 47: ...over square edge bumps 1 Harder rebound 2 Softer Compression Proactive Suspension Adjustments Once you have the suspension adjusted for decent overall feel you can make proactive adjustments when fac...
Страница 48: ...ne will produce a spark plug that is dry and light tan in color Environmental and altitude related mixture adjustments Condition Mixture will be Required adjustment Cold air Leaner Richer Warm air Ric...
Страница 49: ...d is barely reachable with a screwdriver To raise the idle turn the screw in clockwise in 1 4 turn increments and rev the engine after each adjustment To lower the idle turn the screw counter clockwis...
Страница 50: ...ls iv Crank case gasket 2 Engine is down on power a Jetting is incorrect b Silencer needs repacked c Exhaust pipe i Has excess carbon buildup ii Has large dent in it d Compression is low i Piston ii R...
Страница 51: ...rical ground v Stator winding damaged d Exhaust is plugged with object of flooded fuel e Engine is flooded f Cracked broken or jammed reed pedal g Excessive piston or cylinder wear h Clutch bolt or sh...
Страница 52: ...ression test 38 Cylinder 26 Cylinder head torque 5 Electrical Parts 20 Engine Specifications 3 Exhaust Parts 28 Fork Oil Replacement 13 Frame Parts 30 Front Brake Parts 31 Fuel System Parts list 40 Se...
Страница 53: ...e Parts 33 Rear Wheel Parts 34 Reeds 42 Rings 26 shift drum 27 shift forks 27 Shift Mechanism 25 Shock Parts 35 Service 47 Spark Plug Recommended 3 Specifications 3 Starting 7 Stator torque 5 Suspensi...