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Maintenance  

 

PROBLEM LIKELY 

CAUSE 

SOLUTION 

Turn up supply water heater 

Low incoming water temperature 

(below 140° F) 

Insulate supply water pipe 

Thermostat out of adjustment 

Adjust thermostat 

Low heat during operation 

Defective sustainer heater 

Replace heater 

P/N: 04109.10

Low spray arm water flow 

Limed up spray arm nozzles 

De-lime spray arm nozzles 

Defective fill/start switch (cycle 
light will not light either) 

Replace fill/start switch 

P/N: 03470.01

With power on, activating 
start switch does not begin 
cycle 

Defective timer assembly 
(Cam 1) 

Replace timer assembly

*

 

P/N: 00408.80

Start switch requires more 
than 1-second activation to 
run cycle 

Defective (Instant Start) ice cube 
relay 

Replace ice cube relay  

P/N: 00631.00

Defective fill/start switch 

Replace fill/start switch 

P/N: 03470.01

Activating fill switch does 
not fill machine 

Defective water solenoid valve 

Replace water solenoid valve 

P/N: 03603.10

Defective water solenoid valve 

Replace water solenoid valve 

P/N: 03603.10

Defective fill/start switch 

Replace fill/start switch 

P/N: 03470.01

Fill water won’t shut off 

Defective timer assembly 
(Cam 4) 

Replace timer assembly

*

 

P/N: 00408.80

Drain hose is kinked 

Un-kink drain hose 

Defective drain switch 

Replace drain switch 

P/N: 03406.64

Activating drain switch 
does not drain machine 

Defective drain valve motor 
(Pump will still run) 

Replace drain valve motor 

P/N: 04103.21

Defective detergent pump motor 

Replace pump motor 

P/N: 00416.00

Detergent pump does not 
run 

Defective timer assembly 
(Cam 2) 

Replace timer assembly

*

 

P/N: 00408.80

Defective sani pump motor 

Replace pump motor 

P/N: 00416.00

Sani pump does not run 

Defective timer assembly 

(Cam 5) 

Replace timer assembly

*

 

P/N: 00408.80

*The timer assembly motor (

P/N: 00501.00

) or micro switches (

P/N: 00411.00

) can be replaced 

independently if that is the only component that has failed. 

Defective rinse pump motor 

Replace pump motor 

P/N: 00416.00

Rinse pump does not run 

Defective timer assembly 

(Cam 6) 

Replace timer assembly

*

 

P/N: 00408.80

MODEL GL-X INSTALLATION & OPERATION MANUAL Rev. 1.01 –08/04/05                                                       

PAGE

                                        

  

13

Содержание CMA-GL-X

Страница 1: ...ION OPERATION Rev 1 01 8 0 0 8 5 4 6 4 1 7 FAX 714 895 2141 Owner s Manual Keep with machine for reference C M A D I S H M A C H I N E S 1 2 7 0 0 K N O T T A V E N U E GARDEN GROVE CALIFORNIA 92841 www cmadishmachines com ...

Страница 2: ...3 OPERATION 8 3 1 INITIAL SETUP 8 3 1 1 Check 8 3 1 2 Chemicals 8 3 1 3 Filling the Machine 8 3 2 GENERAL 8 3 2 1 Pre Scrapping 8 3 2 2 Proper Chemical Dosage 8 3 2 3 Proper Filling 9 3 2 4 Water Pump 9 3 2 5 Pump Cavitation 9 4 MAINTENANCE 10 4 1 TIMER ASSEMBLY 10 4 1 1 Cam Adjustment 10 4 2 QUICK SERVICE GUIDE 11 4 3 TROUBLESHOOTING 12 5 ADDENDUM FOR MACHINES INSTALLED IN THE CITY OF CHICAGO 15 ...

Страница 3: ... INLET 1 27 cm DRAIN CONNECTION 1 2 54 cm CYCLE TEMPERATURES recommended 140 F 60 C WASH F Min 120 F 52 C FRAME DIMENSIONS DEPTH 24 3 4 63 cm WIDTH 24 61 cm HEIGHT 34 with legs adjusted 39 40 1 8 99 102 cm MAX CLEARANCE FOR GLASSES 11 28 57cm ELECTRICAL 115 VAC 16 AMPS SUSTAINER HEATER Not Booster Heater 1 25 kW WASH PUMP MOTOR 13 4 AMPS MUST CONNECT TO DEDICATED 20 AMP SUPPLY CIRCUIT COMPLIANCE W...

Страница 4: ...er motor so that the START switch can be released a moment after it has been toggled without the cam timer motor losing power b After about 2 seconds Cam 1 the Start cam latches ON the power to the cam timer motor and drops out the instant start relay The cam timer motor continues to run for a total of 2 minutes at which time it switches OFF resetting the cam timer and waits for the next start com...

Страница 5: ...he machine begins to fill for the rinse cycle Once the machine has refilled sufficiently the pump motor restarts carrying out the rinse portion of the cycle as the filling of the wash tank completes 5 Cam switch 2 controls the detergent pump and turns ON about 5 seconds after the operational cycle is started and runs for a few seconds to provide sufficient detergent for the wash cycle This cam can...

Страница 6: ...sswasher The first section provides the specifications and details of the operational cycle The next section explains how the machine is packaged and what to look for when receiving the machine After unpacking the machine this manual explains how to install and set up the machine for use Requirements are given for plumbing wiring and space considerations Our well trained sales representatives prio...

Страница 7: ...ower to the GL X machine see specification sheet page 2 The power connection must be such that there is sufficient length of flexible conduit to permit the machine to be moved for cleaning 2 2 2 Plumbing The machine is equipped with a gate valve with a female NPT connection located at the lower left hand corner facing the back of the machine A 140 F water line should be plumbed to this point The w...

Страница 8: ... machine is properly sized 20 amp Service voltage and phase type are correct to machine data plate Drain hose is installed with adequate air gap Glasswasher is properly grounded Glasswasher is properly leveled Machine circuit breaker is labeled GLASSWASHER Machine has been connected with correctly sized wire To handle 20 amp MODEL GL X INSTALLATION OPERATION MANUAL Rev 1 01 08 04 05 PAGE 7 ...

Страница 9: ...rocker switch in the DRAIN position until the machine is completely drained To avoid running the pump dry do not hold the Drain rocker switch in the DRAIN position any longer than necessary 4 Remove and clean the drain screen Remove and clean the spray arms See wall chart instructions 5 Replace the drain screen and spray arms 3 2 1 Pre Scrapping It is essential that the operator thoroughly underst...

Страница 10: ...hine to maintain constant pressure Note The tank must be properly filled and the machine properly leveled or the float switch which prevents the heater from turning on if the level is too low will not permit the heater to turn on 3 2 4 Water Pump The water pump takes in water from the drain sump and pumps it to the spray nozzles at a rate of 35 gallons per minute and a pressure at the nozzles of a...

Страница 11: ...The cams are slip fit and a cam adjustment wrench is provided a small screw driver or the edge of a table knife can also work to adjust the cams 4 1 1 Cam Adjustment The two sides of each cam connect to the shaft with a slip fit so all cam adjustments are made by rotating one side of the cam on the shaft to either increase or decrease the size of the cam groove 1 Turn off the circuit breaker provi...

Страница 12: ...alve P N 04103 00 Tank overflows overnight Debris in water Solenoid Valve Clean and replace valve diaphragm P N 00707 00 Water leaks out of Vacuum Breaker Dirty or defective vacuum breaker kit assy Clean or replace internal parts P N 03623 00 Faulty check valve Replace check valve P N 00715 00 Male female plug on the back of control drawer is loose Secure plug Wash Pump motor not running Faulty do...

Страница 13: ...0404 82 Pump Motor runs with door open Delime switch is on Turn off delime switch Motor runs continuously Delime switch is on Turn off delime switch Defective thermostat on heater Replace heater P N 04109 10 Defective heater relay Replace heater relay P N 00631 00 Defective timer assembly Cam 8 Replace timer assembly P N 00408 80 Defective heater Replace heater P N 04109 10 Defective float switch ...

Страница 14: ...solenoid valve Replace water solenoid valve P N 03603 10 Defective fill start switch Replace fill start switch P N 03470 01 Fill water won t shut off Defective timer assembly Cam 4 Replace timer assembly P N 00408 80 Drain hose is kinked Un kink drain hose Defective drain switch Replace drain switch P N 03406 64 Activating drain switch does not drain machine Defective drain valve motor Pump will s...

Страница 15: ...ounter P N 03408 50 Counter does not increment Defective timer assembly Cam 3 Replace timer assembly P N 00408 80 Running light does not light while cycle runs Defective cycle light Replace running light green P N 00476 00 Power light does not light but machine runs Defective power light Replace power light red P N 00406 00 Wash tank temperature gauge displays wrong temperature Defective temperatu...

Страница 16: ... machines shall be thoroughly cleaned at least once each day The pumps and the wash and rinse sprays or jets shall be so designed that a forceful stream of water will reach all surfaces of the utensils when they are properly racked These parts shall be thoroughly cleaned at least once each day The pumps and the wash and rinse sprays or jets shall be designed that a forceful stream of water will re...

Страница 17: ...Appendix A Operator Cleaning Instructions MODEL GL X INSTALLATION OPERATION MANUAL Rev 1 01 08 04 05 PAGE 16 ...

Страница 18: ... RINSE PRIMER Rev 1 03 L1 L2 T3 T2 T3 L3 PUMP CONTACTOR L1 L2 T1 T2 T3 L3 HEATER CONTACTOR DETERGENT PRIMER 115 VAC NEUTRAL GND BOOSTER HEATER 8 CAM TIMER FLOAT SWITCH NC NO C 1 4 8 5 9 12 14 13 HEATER RELAY BAND HEATER WIRE DIAGRAM FOR MODEL GL X MODEL GL X INSTALLATION OPERATION MANUAL Rev 1 01 08 04 05 PAGE 17 ...

Страница 19: ... MODEL GL X 09 06 05 DELIME NORMAL DOOR SAFETY SWITCH CYCLE LIGHT POWER LIGHT Rev 1 02 NC NO C 1 4 8 5 9 12 14 INSTANT START RELAY 13 DRAIN 2 3 8 POWER DIGITAL THERMOMETER TRANSFORMER J1 J2 2 1 3 8 7 FILL START GROUND MODEL GL X INSTALLATION OPERATION MANUAL Rev 1 01 08 04 05 PAGE 18 ...

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