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Gearcase Lubrication
Page 40
2005 XRT 1500 Gasoline and Diesel Vehicle Owner’s Manual
GEARCASE LUBRICATION
NOTE:
Dispose of used oil according to the environmental laws and regulations for your area.
LUBRICATION LEVEL CHECK FOR FRONT DIFFERENTIAL, TRANSMISSION, AND
REAR DIFFERENTIAL
Each gearcase component is equipped with two oil port plugs (1 and 2)
(Figure 30, Figure 31, and
. When the vehicle is on a level surface, use the level indicator hole (upper plug) (1) as a lubricant
level indicator. Lubricant level should be even with the bottom of level indicator hole (1).
LUBRICATION CHANGE FOR FRONT DIFFERENTIAL, TRANSMISSION, AND REAR
DIFFERENTIAL
Use the lower plug (2) for drainage
(Figure 30, Figure 31, or Figure 32)
. Remove both plugs to allow the
lubricant to drain faster.
See preceding NOTE.
Front differential:
Clean and install the drain plug (2) and washer before filling the front differential with new lubricant
. Tighten the drain plug to 9 ft-lb (12 N·m). Use a funnel when filling the gearcase through the lubri-
cant level indicator hole (1).
See Periodic Lubrication Schedule on page 33.
Tighten the level indicator plug
to 10 ft-lb (14 N·m).
Transmission:
Clean and install the drain plug (2) before filling the transmission with new lubricant
. Tighten the
drain plug to 8 ft-lb (11 N·m). Remove the fill plug on the top of the transmission case and use a funnel when
filling with lubricant.
See Periodic Lubrication Schedule on page 33.
Apply Loctite 567 to the threads of the
fill plug and tighten to 21 ft-lb (28 N·m).
Check the level of lubricant at the level indicator plug (1). Apply Loctite 567 to the threads of the level indicator
plug and tighten to 21 ft-lb (28 N·m).
Figure 30 Front Differential Lubrication Level
Figure 31 Transmission Lubrication Level
1
2
1
2
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