Club Car V-GLIDE, Дополнение к руководству по обслуживанию

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MOTOR Motor Assembly
Page 15-10 2004 V-Glide 36-Volt Electric Vehicle Maintenance and Service Supplement
15
Motor Specifications
Any rework must be performed by a qualified technician. Motor service specifications are listed in the follow-
ing table.
MOTOR ASSEMBLY
See General Warning, Section 10, Page 10-1.
1. If the bearing has been removed, replace the bearing. See Bearing Installation on page 15-9.
2. Install the brushes. See following NOTE.
NOTE: When installing new brushes, remove and replace brushes one at a time. This method ensures the
terminals and brushes will be properly positioned in the rigging.
When replacing brushes, replace all four brushes. Never replace only two.
Install the brushes in the same rigging 180° apart from each other.
2.1. With brush rigging facing down and held slightly above the stator shell, insert the two terminal posts
through the insulators in the stator shell wall at the A1 and A2 positions. Insert the brush holder
screws through the holes in the brush rigging and into the threaded holes in the mounting bracket
(Figure 15-12, Page 15-11). Tighten the screws to 20 in-lb (2.2 N·m).
2.2. One at a time, push brush spring extensions back from brushes and slide the brushes back until
they are completely retracted into their mounting slots. Then position the brush springs against the
sides of the brushes so that spring pressure will hold them in the retracted position (Figure 15-6,
Page 15-5).
2.3. Slide the armature, bearing end first, into the stator shell. Make sure the brushes are held back
while positioning the armature for proper commutator/brush contact. Release the brushes and
place the springs outside the brushes so the brushes are being held against the commutator. See
following CAUTION.
ITEM SERVICE LIMIT
Commutator diameter (minimum) 2.265 in. (66.675 mm)
Commutator concentric with
armature shaft within
0.001 in. (0.0254 mm)
Limit depth of cut when
machining commutator
0.005 in. (0.127 mm)
Bar to bar run out should not
exceed 0.0002 in. (0.00508
mm)
If undercut of segment insulator
is less than 0.016 inch (0.406
mm), then it should be undercut
to
0.031 in. (0.8 mm)
Machined face of commutator
8-16 microinches
(203.2-406.4 nm)
Field coil resistance
(V-Glide 36 volt, 2.97 hp)
0.00711
Ω
(ohms)