Club Car V-GLIDE, Дополнение к руководству по обслуживанию

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TRANSAXLE (TYPE K) Transaxle Disassembly, Inspection, and Assembly
2004 V-Glide 36-Volt Electric Vehicle Maintenance and Service Supplement Page 16b-11
16B
2.3. Install eight hex bolts (28) and the bolt lock plates (29). Tighten the bolts to 18 ft-lb (24 N·m).
2.4. Bend the edges of the bolt locking tabs securely against the flats of the bolt heads to prevent the
bolts from loosening and possibly causing damage (Figure 16b-16, Page 16b-9).
2.5. If the large gear (23) was removed from the intermediate gear, insert key (22) into keyway in the
shaft and then press the large gear and the bearing (18) onto the shaft. Be sure the key is properly
positioned in the keyway before attempting to press on the large gear and bearing (Figure 16b-4,
Page 16b-3).
3. Press a new bearing (20) onto the intermediate gear assembly (Figure 16b-4, Page 16b-3).
4. Press new bearing (18) onto input pinion gear (19).
5. Apply grease to the lip of the new oil seal (10) and install the seal using a transaxle pinion seal tool (CCI
P/N 1014161). The lip of the oil seal should face the inside of the transaxle housing. Make sure the seal
is firmly seated.
6. Install the differential assembly, the intermediate gear assembly, and the input pinion gear simulta-
neously. Be sure all bearings are seated properly in the housing. Rotate the input shaft to check for
smooth gear operation (Figure 16b-12, Page 16b-7).
7. Install both dowel pins (27) in the transaxle housing (24) (Figure 16b-4, Page 16b-3).
8. Install left half of transaxle housing:
8.1. Place a 1/8-inch (3 mm) bead of Three Bond liquid gasket on mating surface of housing.
8.2. Install left half of transaxle housing (24) (Figure 16b-4, Page 16b-3).
8.3. Install the ten bolts (26) and tighten to 69 in-lb (7.8 N·m).
8.4. If the axle tube (16 and 40) was removed, install the shims (39) (if the shims were removed) and
Three Bond liquid gasket. Install the axle tube with five lock washers and bolts (9 and 8). Tighten
the bolts to 36 ft-lb (49 N·m). See following NOTE.
NOTE: If the differential case (33 and 36), the transaxle housing (11 and 24) or axle tube (16 and 40)
(Figure 16b-4, Page 16b-3) was replaced, shim the transaxle. See Shimming the Transaxle on
page 16b-12.
9. Install the brake assemblies as instructed. See Section 6 – Wheel Brake Assemblies in the appropri-
ate maintenance and service manual.
10. Apply a small amount of grease to the lip of the oil seal (17) (Figure 16b-4, Page 16b-3). See following
CAUTION.
∆
CAUTION
• Clean any residual oil from the exposed end of the axle shaft and from the oil seal area prior to
installing the axle shaft.
11. Clean the splines on the axle shaft (1 and 2). Rotate the axle to align the shaft splines with the splined
bore of the differential side gear. Push the shaft in until the bearing seats against the shoulder in the axle
tube.
12. Install the retaining ring (6) in the axle tube. See following WARNING.
∆
WARNING
• Be sure the retaining ring is properly seated in its groove. If the ring is not properly installed,
the axle assembly will separate from the transaxle and damage the axle assembly and other
components. Loss of vehicle control could result, causing severe personal injury.