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General Information

 

2003 Transportation Electric Vehicle Owner’s Manual

Page 15

 

GENERAL INFORMATION

 

There are two electric Transportation models: the Villager and the TransPorter. The four-passenger Villager
vehicle uses the IQ System electrical system; six- and eight-passenger Villager and Transporter vehicles use
the PowerDrive System 48 electrical system. Throughout this manual, important features unique to each
model are highlighted. We urge the owner/operator to read and understand this manual, and to pay special
attention to the features specific to their vehicle(s).

 

MODEL IDENTIFICATION

 

The serial number of your Club Car vehicle is printed on a bar code decal mounted on the frame directly
above the accelerator pedal (Example: T0301-123456) 

 

(Figure 2)

 

.  There is also a second serial number

decal mounted on the front body frame behind the center dash panel. The center dash panel must be
removed to view this decal. 

 

See following NOTE.

 

NOTE: 

 

Always have the vehicle serial number at hand when ordering parts or making inquiries.

 

CONTROLS AND INDICATORS

 

Read DANGER and WARNING on page 6.

 

∆ 

 

WARNING

 

• Before allowing anyone to drive the vehicle, make sure the driver is familiar with all controls

and operating procedures.

• Any modification or change to the vehicle that affects the stability or handling of the vehicle,

or increases maximum vehicle speed beyond factory specifications, could result in severe
personal injury or death.

• Do not shift the Forward/Reverse handle or switch while the vehicle is moving. To avoid injury

to passenger(s) or damage to the vehicle, always bring the vehicle to a full stop before
shifting the handle or switch. 

• Release the accelerator pedal and then depress the brake pedal firmly until the vehicle stops.

To avoid unintentionally starting or rolling the vehicle, set the park brake, turn the key switch
to OFF, and remove the key when leaving the vehicle. 

 

Figure 2   Serial Number Decal

SERIAL  NUMBER

 

T0301-123456

SERIAL NUMBER

DECAL

P  O   BOX  204658
AUGUSTA   GA   30917

Club Car

R

This vehicle is covered by one or more of the
following U.S. Patents as applicable: D271008
D292899, 4343503, 4539162, 4637270, 4821827
4826467, 5042519, 5083736 and other
patents pendings.

Содержание TransPorter

Страница 1: ...2003 Owner s Manual Electric Vehicles Villager TransPorter...

Страница 2: ......

Страница 3: ...was delivered to you and will provide you a copy of the completed vehicle warranty registration form Club Car is not liable for errors in this manual or for incidental or consequential damages that r...

Страница 4: ...Page 2 2003 Transportation Electric Vehicle Owner s Manual...

Страница 5: ...d that you ask them to read this manual before they operate the vehicle Club Car products are backed by a customer support system designed to offer you fast courteous service In the event that your Cl...

Страница 6: ...the vehicle we urge you to review the information in this manual Understand and become familiar with the DANGER WARNING and CAUTION state ments and procedures it contains along with the safety decals...

Страница 7: ...e Rear 12 Vehicle Feature Identification Transporter Vehicles 13 General Information 15 Model Identification 15 Controls and Indicators 15 Pre Operation and Daily Safety Checklist 20 Driving Instructi...

Страница 8: ...damage GENERAL WARNINGS The following safety statements must be heeded whenever the vehicle is being operated repaired or ser viced Vehicle feature identification information is also included beginni...

Страница 9: ...in a battery explosion or severe personal injury All electric vehicles To avoid unintentionally starting the vehicle disconnect the batteries as shown Figure 1 IQ System vehicles After disconnecting...

Страница 10: ...inside vehicle while moving Drive slowly in turns and straight up and down slopes Do not leave children unattended on vehicle Never operate under the influence of alcohol or drugs Use brakes to reduc...

Страница 11: ...AN CAUSE BLINDNESS OR SEVERE BURNS NO SPARKS FLAMES SMOKING KEEP OUT OF THE REACH OF CHILDREN DO NOT TIP KEEP VENT CAPS TIGHT AND LEVEL SHIELD EYES EXPLOSIVE GASES CAN CAUSE BLINDNESS OR INJURY F R TO...

Страница 12: ...eat Do not leave children unattended on vehicle at anytime Never stand in front of or behind vehicle CCI 1017057 01 OPERATING INSTRUCTIONS Read Owner s Manual and safety warnings located on dash panel...

Страница 13: ...P VENT CAPS TIGHT AND LEVEL SHIELD EYES EXPLOSIVE GASES CAN CAUSE BLINDNESS OR INJURY Failure to follow these instructions can cause severe injury or death Remain seated with entire body inside vehicl...

Страница 14: ...TIP KEEP VENT CAPS TIGHT AND LEVEL SHIELD EYES EXPLOSIVE GASES CAN CAUSE BLINDNESS OR INJURY Failure to follow these instructions can cause severe injury or death Remain seated with entire body insid...

Страница 15: ...while moving Drive slowly in turns and straight up and down slopes Do not leave children unattended on vehicle Never operate under the influence of alcohol or drugs Use brakes to reduce speed when coa...

Страница 16: ...severe injury or death Do not ride in cargo bed WARNING CCI 1015539 01 WARNING CCI 101609401 WARNING FAILURE TO FOLLOW THESE INSTRUCTIONS CAN CAUSE SEVERE INJURY OR DEATH Bed can tip up unexpectedly...

Страница 17: ...hen ordering parts or making inquiries CONTROLS AND INDICATORS Read DANGER and WARNING on page 6 WARNING Before allowing anyone to drive the vehicle make sure the driver is familiar with all controls...

Страница 18: ...he rocker switch is positioned in NEUTRAL with neither side down the vehicle will not operate if the accelerator pedal is depressed Figure 5 The reverse buzzer will sound as a warning when the Forward...

Страница 19: ...has the word PARK molded into it and the words PARK BRAKE marked on top Figure 7 To set the park brake depress the brake pedal firmly and tilt the park brake portion of the pedal forward Figure 8 See...

Страница 20: ...rd computer When the vehicle is in operation the warning light will illuminate and remain illuminated if Batteries voltage drops below 48 volts when there is no load on the batteries the vehicle is st...

Страница 21: ...t be in the RUN position in order to operate the vehicle When the switch is in the TOW position power to the vehicle electrical components is turned off and the vehicle will not operate See following...

Страница 22: ...or death PERFORMANCE INSPECTION After you have familiarized yourself with the vehicle controls and have read and understood the driving instructions take the vehicle for a test drive Use the following...

Страница 23: ...d speed On very steep grades the vehicle may slightly exceed its maxi mum designed speed requiring use of the brake pedal DRIVING INSTRUCTIONS WARNING Only licensed drivers should be allowed to drive...

Страница 24: ...dures exactly as written Read and understand all instructions prior to driving the vehicle STARTING THE VEHICLE 1 Make sure load is secure 2 Make sure everyone is seated and holding onto seat handles...

Страница 25: ...g the vehicle Do not allow riders in the cargo bed Reduce vehicle load and speed when driving up or down slopes or on uneven terrain Do not exceed the rated capacity of the vehicle Rated capacity is f...

Страница 26: ...k brake firmly depressed and locked Because of the added length of the trailer use caution when making turns Do not transport the vehicle on a trailer with a load in the vehicle cargo bed If vehicle i...

Страница 27: ...water Rinse solution off bat teries Do not allow this solution to enter the batteries Be sure terminals are tight Let the terminals dry and then coat them with Battery Terminal Protector Spray CCI P...

Страница 28: ...ocal Club Car distributor dealer to perform all repairs and semiannual and annual periodic ser vice WARNING If any problems are found during scheduled inspection or service do not operate vehicle unti...

Страница 29: ...ent and underside of vehicle Semiannual service by trained technician only every 50 hours of operation Brake system Check brake shoes replace if necessary See Section 6 Wheel Brake Assemblies in the a...

Страница 30: ...I P N 1012151 Charger receptacle Villager vehicles only Forward Reverse switch contacts PowerDrive vehicles only WD 40 Brake slides Dry Moly Lube CCI P N 1012151 Front suspension 5 fittings Chassis Lu...

Страница 31: ...f milk or water followed with milk of magnesia or vegetable oil Call a physician immediately Eyes Flush with water for 15 minutes Call a physician immediately WARNING Wear safety glasses or approved e...

Страница 32: ...ld be tight enough so that the batteries do not move while the vehicle is in motion but not so tight as to crack or buckle the battery case Tighten hold down retaining nuts to 40 in lb 4 5 N m The ter...

Страница 33: ...a three wire no 12 AWG and be as short as possible The use of an improper extension cord could result in fire or an electrical shock Do not operate the charger if it has received a sharp blow was dro...

Страница 34: ...o Charging will resume in a few moments ammeter returns to previous rate of charge This will be repeated at one hour and at two hours into the charge cycle The use of an extension cord with the charge...

Страница 35: ...cord plug and receptacle are wear items and should be inspected daily Visu ally inspect them for cracks loose connections and frayed wiring they must be replaced when worn or dam aged If charger plug...

Страница 36: ...Battery acid fertilizers tars asphalt creosote paint or chewing gum should be removed immediately to prevent possible stains The center bodies of six and eight passenger Villager vehicles are made of...

Страница 37: ...inted windshields will not protect occupants from flying objects golf balls etc SUBSEQUENT OWNER REGISTRATION In the event a vehicle is bought used from another individual or from a distributor dealer...

Страница 38: ...ic shocks Brakes Mechanical brake cable system to self adjusting drum brakes on each rear wheel and single brake pedal with automatic release park brake Brakes Mechanical brake cable system to manuall...

Страница 39: ...m Intersecting aisle clearance 72 in 183 cm 89 8 in 228 cm 108 in 274 cm 89 8 in 228 cm 89 8 in 228 cm Floorboard height 11 8 in 30 cm 11 8 in 30 cm 11 8 in 30 cm 11 8 in 30 cm 11 8 in 30 cm Seat heig...

Страница 40: ...ate or fail due to exposure or ordinary wear and tear Batteries battery charger onboard computer and solid state speed controller are covered under separate CLUB CAR warranties Also excluded from any...

Страница 41: ...original retail purchaser that the new PowerDrive 8 volt Battery installed in its new electric vehicle equipped with the PowerDrive System 48 PowerDrive Plus or IQ System purchased from CLUB CAR or an...

Страница 42: ...the Limited Warranties expressed herein and all implied warranties null and void and same are hereby excluded ALSO EXCLUDED FROM THIS LIMITED WARRANTY ARE ANY AND ALL INCIDENTAL OR CONSEQUENTIAL DAMA...

Страница 43: ...WARRANTY OF ANY KIND EXPRESSED OR IMPLIED ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS OR TIME LIMITS STATED IN THIS WARRANTY ARE HEREBY D...

Страница 44: ...easonably equivalent to the warranted product at no cost to the purchaser during the four year or 800 round limited warranty period for golf use or 4 years or 16 000 energy units for use other than go...

Страница 45: ...2003 Transportation Electric Vehicle Owner s Manual...

Страница 46: ......

Страница 47: ......

Страница 48: ...Transportation and Utility Vehicles Electric Club Car Inc P O Box 204658 Augusta GA 30917 4658 Manual No 102318606 Edition Code 0802C00000...

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