Maintenance
RETURNING THE STORED GASOLINE VEHICLE TO SERVICE
1.
Restore the fuel systems to operation
(Figure 16)
.
1.1. Remove the plug from the fuel tank vent.
1.2. Connect the vent tube to the fuel tank vent.
2.
Connect battery and spark plug wire(s).
See Connecting the Battery – Gasoline Vehicles on page 11.
3.
Completely open the fuel shut-off valve (1)
(Figure 15)
. Make sure the valve is fully open. A partially closed fuel
shut-off valve combined with the use of the choke can result in a fouled spark plug and engine failure.
4.
Place the Forward/Reverse handle in the NEUTRAL position and the neutral lockout cam in the MAINTENANCE
position. Crank the engine until fuel is pumped into the carburetor and fuel lines and the engine starts. Turn the
engine off and return the neutral lockout cam to the OPERATE position.
See following NOTE.
NOTE:
Due to the oil added to the engine in preparation for storage, engine may smoke excessively for a short
time when it is run for the first time after storage.
5.
Adjust tires to recommended tire pressure.
See Vehicle Specifications on page 36.
6.
Perform the Pre-Operation and Daily Safety Checklist on page 18.
MAINTENANCE
See General Warnings on page 9.
To ensure trouble-free vehicle performance, it is very important to follow an established preventive maintenance
program. Regular and consistent vehicle maintenance can prevent vehicle downtime and expensive repairs that can
result from neglect. Use the Pre-Operation and Daily Safety Checklist beginning on page 18, the Performance
Inspection, and the following Periodic Service Schedules and Periodic Lubrication Schedules to keep the vehicle in
proper working condition.
Any vehicle not functioning correctly should be removed from use until it is properly repaired. This will prevent further
damage to the vehicle and avoid the possibility of injury due to unsafe conditions.
Contact your local Club Car distributor/dealer to perform all repairs and semiannual and annual periodic service.
WARNING
• If any problems are found during scheduled inspection or service, do not operate the vehicle until
repairs are made. Failure to make necessary repairs could result in fire, property damage, severe
personal injury, or death.
• Only trained technicians should service or repair the vehicle or battery charger. Anyone doing even
simple repairs or service should have knowledge and experience in electrical and mechanical repair.
The appropriate instructions must be used when performing maintenance, service, or accessory
installation.
• Moving parts: Do not attempt to service gasoline vehicle while the engine is running.
• Hot! Do not attempt to service hot engine or exhaust system. Failure to heed this warning could
result in severe burns.
• Turn the fuel shut-off valve to the closed (OFF) position (Figure 15).
• To avoid unintentionally starting the vehicle, disconnect battery and spark plug wire(s). See
Disconnecting the Battery – Gasoline Vehicles on page 11.
• Frame ground – Do not allow tools or other metal objects to contact frame when disconnecting
batteries or other electrical wiring. Never allow a positive wire to touch the vehicle frame, engine,
or other metal component.
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