Club Car Pioneer 900, Руководство по техническому обслуживанию

Страница: 299 / 344

UNITIZED TRANSAXLE Component Assembly
2001 Pioneer 900 Gasoline Vehicle Maintenance and Service Manual Page 16-27
16
DIFFERENTIAL GEAR CASE ASSEMBLY
1. If the bearings (79) were removed, press new ones onto the differential gear carrier case (84) and car-
rier case cover (87) (Figure 16-5, Page 16-4). See following CAUTION.
∆ CAUTION
• Apply pressure against the inner race of the bearing only. Applying pressure anywhere else will
damage the bearing.
2. Install differential gear (91) into carrier case (84) (Figure 16-5, Page 16-4) as shown (Figure 16-60,
Page 16-27).
3. Start the differential pin (79) into the carrier case by lightly tapping it in with a plastic or rubber hammer.
Before the pin enters the inside of the carrier case, position the thrust plate (76) and idler gear (80)
(Figure 16-5, Page 16-4) in the case and then continue tapping the pin through the thrust plate and
idler gear as shown (Figure 16-61, Page 16-27).
4. Position the other thrust plate (76) and idler gear (80) in the carrier case. Continue to drive the pin
through them and the wall of the carrier case until the ends of the pin are flush with the sides of the car-
rier case (Figure 16-62, Page 16-28).
5. Install the thrust plate (77) and differential gear (81) into the carrier case cover (78) as shown (Figure
16-63, Page 16-28). While holding the thrust plate and differential gear in place, position the carrier
case cover on the carrier case (Figure 16-63, Page 16-28).
6. Position the output ring gear (73) on the carrier case, visually aligning the dowel hole in the carrier case
with the dowel pin in the ring gear. Using a plastic or rubber mallet, tap the ring gear into place on the
dowel pin as shown (Figure 16-64, Page 16-28).
7. Apply Loctite 277 on the threads of the eight mounting bolts and install them through the ring gear, car-
rier case, and into the carrier case cover. Tighten the bolts to 18 ft-lb (24.4 N·m) in the sequence shown
(Figure 16-65, Page 16-28).
Figure 16-60 Differential Gear Figure 16-61 Idler Gear
DIFFERENTIAL
GEAR CARRIER
CASE
Insert differential
gear into differential
gear carrier case.
Position idler
gear and
thrust plate
in carrier
case ...
...then tap differential pin into carrier case,
through thrust plate and idler gear, then
continue to tap differential pin about
another inch past idler gear.
80
76
79