Club Car Pioneer 1200, Руководство по техническому обслуживанию

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HYDRAULIC AND PARK BRAKE SYSTEMS Brake Shoe Installation
Page 6-12 2001 Pioneer 1200 Gasoline Vehicle Maintenance and Service Manual
6
8. Use a small brush to carefully apply a liberal amount of white lithium NLGI Number 2 grease (Dow Corn-
ing BR2-Plus or equivalent) to each end of both brake shoes and into the slots in the brake shoe mount-
ing block as shown. For rear brake clusters, apply grease to the notches in the mechanical park brake
mechanism as shown (Figure 6-9, Page 6-11). See preceding WARNING.
9. Repeat steps 1 through 8 for the remaining brake cluster assemblies if necessary.
BRAKE SHOE INSTALLATION
Read WARNING on page 6-1.
∆ WARNING
• If at any point in this procedure the hydraulic system is opened, the brakes must be bled after
the correct reinstallation of the brake components. Failure to bleed the brakes could result in
decreased braking performance due to air being trapped in the hydraulic system. Use only
DOT 5 brake fluid. See Bleeding the Hydraulic Brake System on page 6-29.
NOTE: Unlike some other brake systems, the Pioneer 1200 vehicle uses a pair of identical brake shoes in
each brake cluster. While a brake shoe may be installed on either the left-hand or right-hand side of
the brake cluster assembly, the shoe must be positioned so that the adjuster pin is inserted into the
slot of the brake shoe as illustrated (Figure 6-1, Page 6-2 or Figure 6-18, Page 6-20).
1. Install the front brake shoe onto the brake cluster backing plate.
2. Install the cup and spring assembly (12) onto the pin of the adjuster (3)(Figure 6-1, Page 6-2). Com-
press the cup with a pair of pliers or a brake tool and rotate 90°, securing the brake shoe to the brake
cluster backing plate (Figure 6-5, Page 6-10).
3. Attach the springs onto the shoe already installed (Figure 6-10, Page 6-12), then hold the rear shoe
next to the front shoe, correctly oriented, and attach the springs (10 and 11) to the shoe as illustrated
(Figure 6-1, Page 6-2 or Figure 6-18, Page 6-20).
Figure 6-10 Brake Shoe Springs
Smaller spring
on top
Larger spring
on bottom
Lever is present
on rear brake
clusters only