FUEL SYSTEM
Fuel Filters
2001 Pioneer 1200 Gasoline Vehicle Maintenance and Service Manual Page 14-19
14
FUEL FILTERS
Read DANGER and WARNING on page 14-1.
GENERAL INFORMATION
Fuel is supplied to the fuel pump and carburetor through flexible lines. Two in-line filters are installed between
the fuel tank and the carburetor (Figure 14-15, Page 14-20). Fuel filters, fuel lines, and the fuel tank vent
should be inspected periodically for leaks.
The fuel filters should be replaced when necessary, but under no circumstance should the period of time
between filter changes exceed two years or 200 hours.
FUEL FILTER REMOVAL
1. Access the engine compartment. See DANGER on page 14-1.
1.1. Tilt the bed and ensure that the prop rod is engaged.
2. To prevent gasoline drainage, turn the fuel shut-off valve (15) (Figure 14-15, Page 14-20) on the gas
tank to the closed (OFF) position (Figure 14-21, Page 14-28).
3. Remove the primary fuel filter (17) (Figure 14-15, Page 14-20):
3.1. Remove the clamps (16) and fuel lines (1) and (2) from the filter and plug the fuel lines (Figure
4. Remove the secondary filter (22) (Figure 14-15, Page 14-20):
4.1. Remove the clamps (16) and fuel lines (3 and 4) from the filter and plug the fuel lines (3 and 4)
FUEL FILTER INSTALLATION
∆ CAUTION
• Fuel filters are marked with flow direction arrows. Make sure that filters are installed with arrows
pointing in the direction of fuel flow from tank to carburetor.
1. Install the primary fuel filter (17) in the fuel line. Use new clamps (16) (Figure 14-15, Page 14-20).
2. Install the secondary fuel filter (22) in the fuel line. Use new clamps (16) (Figure 14-15, Page 14-20).
3. Turn the fuel shut-off valve to the ON position (Figure 14-22, Page 14-28).
4. Connect the spark plug wire to the spark plug.
5. Connect the battery cables, positive (+) cable first and tighten terminals to 20 ft-lb (27.1 N·m).
6. Place the Forward/Reverse handle in the NEUTRAL position and chock the wheels. Start the engine
and check for fuel leaks. See following DANGER.
∆ DANGER
• Repair any fuel leaks before operating the vehicle.
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