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ONWARD 4 PASSENGER GASOLINE

Operators Manual

TPCC01BS00EN019 (Edition B)

The vehicle features listed are standard and optional.

FOLD-DOWN REAR SEAT

The fold-down rear seat is for two additional passengers and increased cargo space.

USB RECEPTACLE

The 5-volt, 2.1-amp USB receptacle supplies electricity to power and charge portable devices. The
USB receptacle is not for the movement of data.

The USB receptacle will only operate when a shielded USB cord is connected. When the USB receptacle
is not in use, remove the shielded USB cord to prevent battery discharge.

Vehicle Features

Vehicle Features Hazard Statements

Содержание ONWARD 4 PASSENGER GASOLINE

Страница 1: ...ONWARD 4 PASSENGER GASOLINE Operators Manual APPLICABLE TO ONWARD 4 PASSENGER ECH440 GASOLINE VEHICLES WITH SERIAL PREFIX OF BS...

Страница 3: ...nclude this manual with the vehicle when sold to a new owner Registration of the vehicle will make sure Club Car is able to communicate necessary information directly to owners Send your name address...

Страница 4: ...dealer com Scan the dealer locator Quick Response QR code COMPANY CONTACT INFORMATION Send written correspondence to Club Car LLC Attention Marketing Services P O Box 204658 Augusta Georgia 30917 4658...

Страница 5: ...RICAL SYSTEM STABILITY OR HANDLING OF THE VEHICLE OR INCREASES THE MAXIMUM VEHICLE SPEED CAN CAUSE SERIOUS PERSONAL INJURY OR DEATH CAUTION THE FUEL SYSTEM AND ENGINE ON YOUR VEHICLE ARE DESIGNED AND...

Страница 6: ...AL AND INDUSTRY STANDARDS AMERICAN NATIONAL STANDARDS INSTITUTES ANSI Z135 The configuration of this vehicle complies with American National Standards Institutes ANSI Z135 Safety Standards for Persona...

Страница 7: ...ICATORS GAUGES AND DISPLAYS 19 Indicator Gauge And Display Locations 20 Fuel Gauge Hour Meter 20 Low Oil Warning Light 20 Malfunction Indicator Light 21 SECTION 3 VEHICLE CONTROLS 23 Vehicle Controls...

Страница 8: ...45 Through Water 45 With Cargo 46 SECTION 7 VEHICLE MAINTENANCE 47 Disable The Vehicle 49 Vehicle Cleaning 49 Windshield 49 Vehicle Exterior 49 Vehicle Interior 49 Maintenance Schedule 50 Overview 50...

Страница 9: ...Warranty Claim 75 Federal Emissions Component Defect Warranty 75 Warranty Coverage 75 Warranty Period 75 Parts Covered 75 Distribution Center 76 Warranty Service 76 What Is Not Covered 77 Owner s Resp...

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Страница 11: ...1 SAFETY INFORMATION ONWARD 4 PASSENGER GASOLINE Operators Manual TPCC01BS00EN019 Edition B Page 9 Safety Information Notices 1...

Страница 12: ...s can cause serious injury Keep body hands hair and clothes away from rotating parts Hot surfaces can cause serious burns Allow to cool before servicing Signal words DANGER WARNING CAUTION and NOTICE...

Страница 13: ...committee is safe vehicle operation Safety committee objectives include Approve vehicle operation areas Identify all hazards Identify who is approved to operate the vehicle Keep the vehicles in a saf...

Страница 14: ...PEOPLE RIDE ON ANY PART OF THE VEHICLE THAT IS NOT EQUIPPED WITH A SEAT DO NOT LET A PASSENGER HOLD A CHILD IN HIS OR HER LAP WHILE THE VEHICLE MOVES ONLY TRAINED TECHNICIANS SHOULD SERVICE OR REPAIR...

Страница 15: ...the FNR control to NEUTRAL N Turn the key to OFF and remove key UNINTENDED VEHICLE MOVEMENT CAN CAUSE SERIOUS INJURY OR DEATH Ensure wheels are turned in desired direction of travek and path is clear...

Страница 16: ...traffic Do not start the vehicle until all occupants are fully seated Two 2 persons per bench seat maximum Operate the vehicle from the driver side only Remain fully seated while moving Do not leave c...

Страница 17: ...nor adjustment 9 Rotating Parts Hot Manifold Warning Decal 10 Gas Governor Warning Decal MAXIMUM TONGUE WEIGHT 150 lb 68 kg NOTICE 101155301 WARNING ROTATING PARTS AND BURN RISK Rotating parts can cau...

Страница 18: ...E SHIELD AND RUBBER GLOVES WHEN SERVICING A BATTERY ANTIDOTES EXTERNAL FLUSH WITH WATER CALL A PHYSICIAN IMMEDIATELY INTERNAL DRINK LARGE QUANTITIES OF MILK OR WATER FOLLOWED WITH MILK OF MAGNESIA OR...

Страница 19: ...ke No open flames No sparks Keep away from children Explosive gas hazard LEAD ACID BATTERY RECYCLING WARNING LEAD ACID BATTERIES CONTAIN DANGEROUS MATERIALS THAT CAN CONTAMINATE THE WATER AND SOIL CAU...

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Страница 21: ...2 INDICATORS GAUGES AND DISPLAYS ONWARD 4 PASSENGER GASOLINE Operators Manual TPCC01BS00EN019 Edition B Page 19 Indicators Gauges And Displays Battery Safety Information 2...

Страница 22: ...et to ON The hour meter operates when the engine is on The hour meter should be used by approved technicians to monitor vehicle use as well as determine when periodic inspections and maintenance are n...

Страница 23: ...he low oil level warning light stays on have a trained technician examine the vehicle MALFUNCTION INDICATOR LIGHT The Malfunction Indicator Light MIL gives a visual indication of an engine fault code...

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Страница 25: ...3 VEHICLE CONTROLS ONWARD 4 PASSENGER GASOLINE Operators Manual TPCC01BS00EN019 Edition B Page 23 Vehicle Controls Malfunction Indicator Light 3...

Страница 26: ...Page 24 ONWARD 4 PASSENGER GASOLINE Operators Manual TPCC01BS00EN019 Edition B VEHICLE CONTROLS LOCATOR 3 Vehicle Controls Vehicle Controls Locator...

Страница 27: ...elerator pedal controls the operation of the engine start or stop The accelerator pedal is used to increase and maintain the speed of the vehicle BRAKE PEDAL The brake pedal is used to decrease speed...

Страница 28: ...operation of the hazard lights Move the turn signal switch up or down to turn off the hazard lights POSITION FUNCTION Out On In Off HEADLIGHT SWITCH The headlight switch controls the operation of the...

Страница 29: ...ependently of the key switch ON Normal position when the vehicle is in use Electrical power from the battery is available to power the engine engine starter and electrical systems MAINTENANCE OPERATE...

Страница 30: ...AKE WILL RELEASE AUTOMATICALLY WHEN THE ACCELERATOR OR BRAKE PEDAL IS PUSHED PREVENT ACCIDENTAL ACCELERATOR OR BRAKE PEDAL ACTUATION The park brake is a variable position control that is used to make...

Страница 31: ...4 VEHICLE FEATURES ONWARD 4 PASSENGER GASOLINE Operators Manual TPCC01BS00EN019 Edition B Page 29 Vehicle Features Turn Signal Lever 4...

Страница 32: ...and increased cargo space USB RECEPTACLE The 5 volt 2 1 amp USB receptacle supplies electricity to power and charge portable devices The USB receptacle is not for the movement of data The USB recepta...

Страница 33: ...5 VEHICLE SPECIFICATIONS ONWARD 4 PASSENGER GASOLINE Operators Manual TPCC01BS00EN019 Edition B Page 31 Vehicle Specifications USB Receptacle 5...

Страница 34: ...us SAE J695 Unknown At Time Of Print Intersecting Aisle Clearance Unknown At Time Of Print Curb To Curb Unknown At Time Of Print Wall To Wall Unknown At Time Of Print Outside Clearance Circle Diameter...

Страница 35: ...URY OR DEATH CAN OCCUR DO NOT EXCEED THE RATED CAPACITY OF THE VEHICLE RATED CAPACITY IS FOR LEVEL SURFACES ONLY TOO MUCH WEIGHT IN THE VEHICLE CAN AFFECT THE VEHICLES HANDLING OR CAUSE COMPONENT FAIL...

Страница 36: ...nal equipment Maximum Trailer Tongue Weight The trailer tongue weight is the maximum permitted weight applied by the trailer tongue onto the trailer hitch Maximum Gross Trailer Weight The gross traile...

Страница 37: ...6 VEHICLE OPERATION ONWARD 4 PASSENGER GASOLINE Operators Manual TPCC01BS00EN019 Edition B Page 35 Vehicle Operation Vehicle Weights And Load Capacities 6...

Страница 38: ...MAGE SERIOUS PERSONAL INJURY OR DEATH IF PROBLEMS ARE FOUND DURING SCHEDULED INSPECTION OR SERVICE OPERATE THE VEHICLE ONLY WHEN REPAIRS ARE MADE MAKE SURE THAT ALL PASSENGERS CAN SECURE THEMSELVES IN...

Страница 39: ...ONLY FROM THE DRIVERS SEAT OPERATE THE VEHICLE ONLY IN SPECIFIED AREAS ONLY AN AUTHORIZED LICENSED DRIVER CAN OPERATE THE VEHICLE ONLY OPERATE THE VEHICLE IN COMPLIANCE WITH LOCAL AND STATE LAWS USE C...

Страница 40: ...the battery cables are correctly attached Tighten as necessary Examine the battery posts for corrosion If corrosion is found remove the corrosion Engine Oil Examine the oil level Add oil as necessary...

Страница 41: ...ned technician do a brake system check if The vehicle swerves The brake pedal goes more than half the distance to the floorboard with moderate pressure applied The vehicle does not stop To do the vehi...

Страница 42: ...UT CORRECT VENTILATION WARNING MOVING PARTS CAN CRUSH AND CUT KEEP CLEAR OF THE ENGINE COMPARTMENT WHILE THE ENGINE IS ON NOTICE TRYING TO START THE VEHICLE AGAIN AND AGAIN WITH AN EMPTY FUEL TANK WIL...

Страница 43: ...ormation located on the vehicle Understand how to operate the vehicle correctly and safely Understand the function of all vehicle controls indicators displays and gauges Make sure that all passengers...

Страница 44: ...icle in reverse 1 Set the Forward Neutral Reverse control FNR to R Make sure that the multi purpose buzzer operates 2 Disengage the park brake 3 Slowly push the accelerator pedal SLOW OR STOP THE VEHI...

Страница 45: ...e side Continue at a stable rate of speed Do not accelerate quickly Do not stop a vehicle with a load on a slope If a vehicle with a load must stop on a slope prevent backwards movement or sudden star...

Страница 46: ...ill slope Prevent driving on slopes that exceed 20 grade Always examine the terrain carefully before driving on a slope Do not drive on a slope with slippery or loose surfaces Keep the heavy end of th...

Страница 47: ...tion at night is not recommended When driving at night is unavoidable the vehicle must have Headlights Taillights Reflectors Precautions if driving at night is unavoidable Always have headlights on Al...

Страница 48: ...e load as far forward and as low as possible Always operate the vehicle with extreme caution when hauling or towing loads Secure all loads before operating Unsecured loads can cause unstable operating...

Страница 49: ...7 VEHICLE MAINTENANCE ONWARD 4 PASSENGER GASOLINE Operators Manual TPCC01BS00EN019 Edition B Page 47 Vehicle Maintenance Driving Conditions 7...

Страница 50: ...ONLY WHEN REPAIRS ARE MADE A HOT ENGINE AND EXHAUST SYSTEM WILL CAUSE SERIOUS BURNS DO NOT TOUCH A HOT ENGINE OR EXHAUST BEFORE SERVICING LET THE ENGINE AND EXHAUST SYSTEM COOL MOVING PARTS CAN CRUSH...

Страница 51: ...soap as necessary Do not use a household window cleaner CLEANING THE VEHICLE EXTERIOR NOTICE MOISTURE CAN CAUSE ELECTRICAL COMPONENT DAMAGE DO NOT USE A PRESSURE WASHER OR STEAM CLEANER TO CLEAN THE V...

Страница 52: ...remove it from operation Removal from operation will prevent more damage to the vehicle and prevent the possible injury because of dangerous conditions Speak with your dealer or distributor for maint...

Страница 53: ...ine and lubricate the brake system lubricate the shift cable pivots lubricate the front suspension 100 hours 12 months Have a trained technician examine the spark plug pedal components transaxle fluid...

Страница 54: ...ve the air filter 3 AIR FILTER INSTALLATION 1 Use a wet lint free cloth to clean the inside of the air filter container 2 Install the air filter 3 3 Install the air cleaner cover 2 4 Engage the latch...

Страница 55: ...ine immediately 5 Turn off the engine 6 Wait two minutes 7 Remove and clean the dipstick 8 Install the dipstick 9 Remove the dipstick 10 Make sure that the oil level is between the maximum 1 and minim...

Страница 56: ...ain plug and tighten to 13 lb ft 18 N m 9 Add 39 fl oz 1 1 l of recommended engine oil 10 Install the dipstick 11 Connect the battery 12 Speak with your dealer or distributor to get more information o...

Страница 57: ...SPARKS AND HEAT SOURCES FUEL IS FLAMMABLE AND EXPLOSIVE TO AVOID ELECTRIC ARC CAUSED BY STATIC ELECTRICITY THE FUEL STORAGE PUMPING DEVICE MUST BE GROUNDED IF THE PUMP IS NOT GROUNDED THE VEHICLE MUST...

Страница 58: ...VEHICLE IS LIFTED Before the vehicle is lifted Disable the vehicle Disconnect the battery Use a jack and jack stands rated for the vehicle To lift the rear of the vehicle 1 Place the jack in the cent...

Страница 59: ...PLUG INSTALLATION 1 Apply a thin layer of high temperature antiseize lubricant to the spark plug threads 2 Use a spark plug socket to install and tighten the spark plug to 20 lb ft 27 N m 3 Connect th...

Страница 60: ...install the wheel assembly 1 Lift the vehicle to allow for installation of the wheel assembly 2 Align the wheel assembly onto the hub of the vehicle Note Make sure that the valve stem points to the ou...

Страница 61: ...316V 8 BATTERY MAINTENANCE ONWARD 4 PASSENGER GASOLINE Operators Manual TPCC01BS00EN019 Edition B Page 59 Battery Maintenance Maintenance Tasks 8...

Страница 62: ...e battery cables are tight If a battery cable is not tight tighten the hardware to 41 lb in 4 3 N m 6 Let the terminals dry 7 Apply battery terminal protector spray to the terminals BATTERY CHARGING J...

Страница 63: ...2 Disconnect the positive cable 2 CONNECT THE BATTERY 1 Connect the positive cable 2 2 Connect the negative cable 1 WARNING LOOSE BATTERY WIRES CAN CAUSE A FIRE PROPERTY DAMAGE OR SERIOUS PERSONAL IN...

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Страница 65: ...9 TRANSPORT AND TOW ONWARD 4 PASSENGER GASOLINE Operators Manual TPCC01BS00EN019 Edition B Page 63 Transport And Tow Battery Electrical Connection 9...

Страница 66: ...LIGHTS PREPARE THE VEHICLE TO BE TOWED 1 Turn the key to OFF 2 Remove the key Keep the key in a safe area 3 Set the Forward Neutral Reverse control FNR to N TOWING A TRAILER OR VEHICLE CAUTION USE EX...

Страница 67: ...ed to be towed at speeds over 5 mph If movement over long distances or on public roads is necessary transport the vehicle on a trailer Use a trailer with appropriate load rating 1 Set the park brake 2...

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Страница 69: ...10 EXTENDED STORAGE ONWARD 4 PASSENGER GASOLINE Operators Manual TPCC01BS00EN019 Edition B Page 67 Extended Storage Vehicle Transport Recovery 10...

Страница 70: ...EMPERATURES KEEP THE BATTERIES IN A HIGH STATE OF CHARGE UNINTENDED VEHICLE OPERATION CAN CAUSE SERIOUS PERSONAL INJURY OR DEATH BEFORE LEAVING THE VEHICLE OR DURING VEHICLE MAINTENANCE DISABLE THE VE...

Страница 71: ...4 D Turn the engine crankshaft by hand several times 14 E Apply a thin layer of high temperature anti seize lubricant to the spark plug threads 14 F Use a spark plug socket to install and tighten the...

Страница 72: ...battery 5 Set the Maintenance Operate switch to MAINTENANCE 6 Start and run the engine Note The engine exhaust may smoke for a short time after returning to service 7 Turn the key to OFF 8 Set the Mai...

Страница 73: ...11 WARRANTIES ONWARD 4 PASSENGER GASOLINE Operators Manual TPCC01BS00EN019 Edition B Page 71 Warranties Return To Service From Extended Storage 11...

Страница 74: ...ved by Club Car For repairs made by qualified technicians other than Club Car s factory technicians or an Authorized Dealer or Distributor Club Car will provide only the replacement parts or component...

Страница 75: ...not apply to failure due to the following conditions Batteries Improper charging of a vehicle due to the use of a battery charger model not approved by Club Car for use with the vehicle Use of any ac...

Страница 76: ...mean remedying a defect in the vehicle or component thereof at no cost to the purchaser during the applicable limited warranty period Club Car reserves the right to test and recharge any component re...

Страница 77: ...Of America Environmental Protection Agency EPA and that the engine is free of defects in materials and workmanship which would cause this engine to fail to conform with EPA regulations during its warr...

Страница 78: ...Fittings Clamps Fuel Tank Fuel Cap Vapor Hoses Carbon Canister Carbon Canister Mounting Brackets Air Cleaner Purge Port Connector DISTRIBUTION CENTER Replacement parts are provided to the market upon...

Страница 79: ...nsible for the performance of the required maintenance listed in your operator s manual Club Car recommends that you retain all receipts covering maintenance on your engine but Club Car cannot deny wa...

Страница 80: ...SORE must be designed built and equipped to meet the State s stringent anti smog standards Club Car must warrant the evaporative emission control system on your vehicle engine for the period listed be...

Страница 81: ...written instructions supplied is warranted for the warranty period stated above Any such part repaired or replaced under warranty will be warranted for the remaining original warranty period 3 Any wa...

Страница 82: ...ected or improperly maintained and that such abuse neglect or improper maintenance was the direct cause of the need for repair or replacement of the part That notwithstanding any adjustment of a compo...

Страница 83: ...Manual TPCC01BS00EN019 Edition B Page 81 Valves hosing tubing fittings seals gaskets clamps and fittings as they relate to the evaporative emissions control system Warranties California Evaporative E...

Страница 84: ...Publication Part Number TPCC01BS00EN019 Edition Code B Club Car LLC P O Box 204658 Augusta GA 30917 4658 USA Web Phone Fax www clubcar com 1 706 258 2225 1 800 ClubCar 1 706 863 5858...

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