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2007 DS Golf Car Owner’s Manual

Page 51

WARRANTY LIMITATIONS

CLUB CAR's liability under this limited warranty shall be to replace a defective battery.  Replacement shall be furnishing a
new or used battery with sufficient life to complete the remainder of the warranty term, which is identical or reasonably
equivalent to the warranted product at no cost to the purchaser during the four-year, 800 round or 16,000 Energy Unit
limited warranty period, whichever first occurs.  All batteries, which are replaced under this limited warranty, become the
property of CLUB CAR.

THIS LIMITED WARRANTY IS EXCLUSIVE.  CLUB CAR MAKES NO OTHER WARRANTY OF ANY KIND,
EXPRESSED OR IMPLIED.  ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE WHICH EXCEED THE OBLIGATIONS OR TIME LIMITS STATED IN THIS WARRANTY ARE
HEREBY DISCLAIMED BY CLUB CAR AND EXCLUDED FROM THIS WARRANTY. THE PURCHASER AND CLUB
CAR EXPRESSLY AGREE THAT THE REPLACEMENT OR REPAIR OF THE DEFECTIVE VEHICLE OR COMPONENT
THEREOF IS THE SOLE REMEDY OF THE PURCHASER. CLUB CAR MAKES NO OTHER REPRESENTATION OR
WARRANTY OF ANY KIND AND NO REPRESENTATIVE, EMPLOYEE, DISTRIBUTOR OR DEALER OF CLUB CAR
HAS THE AUTHORITY TO MAKE OR IMPLY ANY REPRESENTATION, PROMISE OR AGREEMENT, WHICH IN ANY
WAY VARIES THE TERMS OF THIS WARRANTY.

This battery is intended to be used by persons with training and experience with batteries and only in CLUB CAR electric
vehicles.  Any other use renders the Limited Warranties expressed herein and all implied warranties null and void and same
are hereby excluded.

ALSO EXCLUDED FROM THIS LIMITED WARRANTY ARE ANY AND ALL INCIDENTAL OR CONSEQUENTIAL
DAMAGES INCLUDING, BUT NOT LIMITED TO, LOSS OF USE OR REVENUE, LOSS OF TIME, INCONVENIENCE OR
ANY OTHER ECONOMIC LOSS.

Damage not resulting from a defect in material or workmanship or that occurs due to abuse or neglect (including failure to
provide reasonable and necessary maintenance), accident or alteration is excluded from this limited warranty.

Some states allow neither limitation on the duration of an implied warranty nor exclusions or limitations of incidental or
consequential damages.  Therefore, the above limitations or exclusions may not apply to you.

This warranty gives you specific legal rights, and you may also have other rights, which vary from state to state.

For further information contact WARRANTY SERVICES, CLUB CAR, INC., P.O. Box 204658, Augusta, Georgia, 30917-
4658, U.S.A., 706-863-3000.

CLUB CAR

®

 LIMITED FOUR YEAR WARRANTY FOR 2007

POWERDRIVE

®

 BATTERY CHARGERS

CLUB CAR, INC., (“CLUB CAR”) hereby warrants to the original retail purchaser that its new PowerDrive Chargers
purchased from CLUB CAR or an authorized distributor or dealer will be free from defects in material and workmanship
under normal use and service for a period of four years from the date of purchase, subject to the terms, provisions,
limitations, and exclusions contained herein.

The limited warranty with respect to parts and labor only covers defects in material and workmanship for a period of four
years from the date of purchase. Such repair labor shall be performed only by CLUB CAR or by an authorized distributor or
dealer. Purchaser shall be responsible for all freight costs to and from CLUB CAR’s facility. 

LIMITED WARRANTY EXCLUSIONS

THE PROVISIONS OF THIS LIMITED WARRANTY SHALL NOT APPLY TO FAILURE DUE TO:

1) Lack of normal maintenance services such as preventive maintenance checks and tightening loose wire connections;

2) Semiconductor parts such as diodes and fuses which are vulnerable to electrical overloads (including lightning) beyond
the control of CLUB CAR;

3) Charger DC cord set with plug, which is a wear item and subject to user abuse.

Any warranty service, which includes labor during the first year, must be performed by CLUB CAR or by an authorized
distributor or dealer. For repairs made by qualified technicians other than CLUB CAR’s factory technicians or an authorized
distributor or dealer, CLUB CAR will provide only the replacement parts or components.

Содержание DS Golf Cars 2007

Страница 1: ...Owner s Manual 2007 DS Golf Cars Electric and Gasoline...

Страница 2: ......

Страница 3: ...rds Institute s Z130 Safety and Performance Requirements for Golf Cars This standard which promotes safety in the design application and operation of golf cars defines a golf car as a vehicle used to...

Страница 4: ...hat your local authorized Club Car representative perform them For the name and address of the Club Car representative nearest you logon to our web site at www clubcar com or call 1 800 ClubCar 258 22...

Страница 5: ...nstructions 21 Towing 23 Transporting on a Trailer 24 Storage Electric Vehicles 25 Storage Gasoline Vehicles 26 Maintenance 28 Periodic Service Schedules 29 Periodic Lubrication Schedules 31 Vehicle C...

Страница 6: ...Car Owner s Manual DS ELECTRIC VEHICLE BATTERY WARNING LAMP SERIAL NUMBER BRAKE PEDAL PARK BRAKE PEDAL ACCELERATOR PEDAL OPERATING INSTRUCTIONS DECAL DRIVER PASSENGER WARNING DECAL KEY SWITCH PRIVATE...

Страница 7: ...er s Manual Page 5 DS ELECTRIC VEHICLE CHARGER RECEPTACLE TOW SWITCH WARNING DECAL ON TOW SWITCH BRACKET UNDER SEAT BATTERY DANGER DECAL FORWARD REVERSE SWITCH ON SPEED CONTROLLER COVER ELECTRICAL COM...

Страница 8: ...ification Page 6 2007 DS Golf Car Owner s Manual DS GASOLINE VEHICLE DRIVER PASSENGER WARNING DECAL LOW OIL WARNING LAMP SERIAL NUMBER BRAKE PEDAL PARK BRAKE PEDAL OPERATING INSTRUCTIONS DECAL ACCELER...

Страница 9: ...NE VEHICLE F N R GASOLINE WARNING DECAL ON VEHICLE FRAME NEAR FUEL TANK FRAME GROUND AND GOVERNOR WARNING DECAL ON VEHICLE FRAME NEAR BATTERY CHOKE HANDLE OIL FILL FUEL SHUT OFF VALVE ROTATING PARTS A...

Страница 10: ...at first seem shocking but their impact is mild compared with the reality of severe personal injury Your safety and satisfaction are of the utmost importance to Club Car That is why before operating t...

Страница 11: ...y should be replaced immediately to avoid possible property damage personal injury or death Contact your Club Car distributor dealer DANGER A DANGER indicates an immediate hazard that will result in s...

Страница 12: ...ions could result in severe personal injury or death Check the vehicle for proper location of all vehicle safety and operation decals and make sure they are in place and are easy to read Only trained...

Страница 13: ...ghted We urge the owner operator to read and understand this manual and to pay special attention to the features specific to his her vehicle s Figure 1 Gasoline Vehicle Figure 2 IQ System Electric Veh...

Страница 14: ...hould be the safe operation of the golf cars This should include at a minimum Where golf cars should be driven Ensuring that proper warnings of driving hazards are displayed and visible Who should and...

Страница 15: ...h are clearly labeled See following NOTE NOTE The key can be removed only when the key switch is in the OFF position FORWARD REVERSE CONTROL IQ System Electric Vehicles The Forward Reverse rocker swit...

Страница 16: ...a warning when the Forward Reverse handle is in the REVERSE position ACCELERATOR PEDAL The accelerator pedal is the pedal on the right with the word GO molded into it Figure 7 The operation of the ac...

Страница 17: ...at that speed Motor braking is automatically disengaged when vehicle speed slows below the programmed top speed Pedal Up Motor Braking When vehicle speed is above 11 mph 17 7 km h releasing the accel...

Страница 18: ...rger is interrupted 3 automatic charger shut off occurs after 16 hours of operation 4 the charger malfunctions or 5 the wrong charger is used the warning lamp will indicate as follows The warning lamp...

Страница 19: ...seconds to elapse before switching back to the RUN position After placing the Tow Run switch in the RUN position allow 10 seconds to elapse before operating the vehicle The Tow Run switch should be pl...

Страница 20: ...snaps into place Figure 12 See following WARNING and NOTE WARNING With the cam in the MAINTENANCE position and the engine running the vehicle may move suddenly if the Forward Reverse handle is shifted...

Страница 21: ...njunction with the Periodic Service Schedules on page 29 Any problems should be corrected by a Club Car distributor dealer or a trained technician General All the parts should be in place and properly...

Страница 22: ...3 m have the brake system checked and adjusted as required Brake adjustment must be maintained so that the brake pedal cannot be pressed to the floor under any cir cumstance Park brake When latched t...

Страница 23: ...ginal position and the engine should stop All Club Car vehicles operate at reduced speed in reverse Governor Check maximum speed of the vehicle The vehicle should operate at 12 15 mph 19 24 km h on a...

Страница 24: ...procedures Read and understand all instructions prior to driving the vehicle STARTING THE VEHICLE 1 Study and understand controls 2 Make sure everyone is seated and holding onto seat hand holds or han...

Страница 25: ...FF postion and place the Forward Reverse handle or switch in the NEUTRAL position Remove the key when the vehicle is not in use Electric vehicles only When the Tow Run switch is in the RUN position wi...

Страница 26: ...lic roads the trailer must meet all federal state and local requirements such as taillamps brake lamps etc Do not tow a Club Car vehicle behind a passenger vehicle or truck on a public road unless it...

Страница 27: ...ter the batteries Be sure terminals are tight Let the terminals dry and then coat them with Battery Terminal Protector Spray CCI P N 1014305 3 Store vehicle in a cool dry place This will minimize batt...

Страница 28: ...OLINE VEHICLE FOR EXTENDED STORAGE 1 Store vehicle in a cool dry place This will minimize battery self discharge If the battery appears to be weak have it charged by a trained technician Use an automo...

Страница 29: ...crankshaft by hand several times and then install the spark plug 6 Adjust tires to recommended tire pressure See Vehicle Specifications on page 45 7 Perform semiannual periodic lubrication See Period...

Страница 30: ...stent vehicle maintenance can prevent vehicle downtime and expensive repairs that can result from neglect Use the Pre Operation and Daily Safety Checklist on page 19 and the fol lowing Periodic Servic...

Страница 31: ...ust if necessary See Vehicle Specifications on page 45 General vehicle Wash battery compartment and underside of vehicle Semiannual service by trained technician only every 50 hours of operation or 10...

Страница 32: ...or every 100 rounds for golf cars Battery Clean terminals and wash dirt from casing check electrolyte level See Battery Gasoline Vehicles on page 38 Front wheel alignment and camber Check and adjust i...

Страница 33: ...Lube CCI P N 1012151 Brake linkage and pivots Dry Moly Lube CCI P N 1012151 Accelerator pivot rod supports Dry Moly Lube CCI P N 1012151 Charger receptacle WD 40 Brake slides Dry Moly Lube CCI P N 101...

Страница 34: ...s Dry Moly Lube CCI P N 1012151 Front suspension 5 fittings Chassis Lube EP NLGI Grade 2 Brake slides Dry Moly Lube CCI P N 1012151 Annually by trained technician only every 100 hours of operation or...

Страница 35: ...Internal Drink large quantities of milk or water followed with milk of magnesia or vegetable oil Call a physician immediately Eyes Flush with water for 15 minutes Call a physician immediately WARNING...

Страница 36: ...add only distilled water See following CAUTION and NOTE CAUTION Do not overfill the batteries NOTE A battery watering gun or bottle is available at many auto parts dealers 3 The hold down straps shoul...

Страница 37: ...ire Gauge and be as short as possible The use of improper extension cord could result in fire or an electrical shock Do not operate the charger if it has received a sharp blow was dropped or otherwise...

Страница 38: ...12 feet 3 7 m Place all cords so they will not be stepped on tripped over or otherwise subject to dam age or stress Ensure that the charger ventilation slots are unobstructed and that there is adequat...

Страница 39: ...other manufacturers are not compatible As long as the charger is allowed to shut off by itself the batteries will be fully charged Overcharging and undercharging will normally be prevented Batteries...

Страница 40: ...rest Club Car distributor dealer BATTERY GASOLINE VEHICLES See General Warnings on page 9 DANGER Battery Explosive gases Do not smoke Keep sparks and flames away from the vehicle and service area Vent...

Страница 41: ...n to enter battery Be sure terminals are tight battery terminals should be tightened to 12 ft lb 16 N m Let the terminals dry and then spray them with Battery Terminal Protector Spray CCI P N 1014305...

Страница 42: ...he dipstick gauge add oil until the level is between low and full levels safe level 3 4 Insert the dipstick into the oil filler tube See following NOTE NOTE Properly recycle or dispose of used oil in...

Страница 43: ...lockwise and tighten to 18 ft lb 24 4 N m 8 Relocate the oil drain pan to a position under the engine oil filter Figure 27 9 Remove the engine oil filter 1 turning it counterclockwise allowing the res...

Страница 44: ...unting bracket NOTE Use only Club Car oil filters CCI P N 1016467 designed for this engine 12 Tighten the oil filter by hand until tight Do not use a band wrench or channel lock plier to tighten 13 Re...

Страница 45: ...tric arc caused by static electricity the fuel storage pumping device must be grounded If the pump is not grounded the vehicle must be grounded to the pump before and during the fueling operation If t...

Страница 46: ...seats of the vehicle will last longer with proper cleaning Use a solution of 10 liquid soap and warm water applied with a soft cloth For imbedded dirt a soft bristle brush may be used For heavy soilin...

Страница 47: ...n helical gear with 12 3 1 direct drive axle Unitized transaxle Fully synchronized forward and reverse with neutral and reduced speed reverse 11 8 1 forward 17 1 1 reverse Torque converter Automatic v...

Страница 48: ...kg Forward speed 12 15 mph 19 24 km h Curb clearance circle diameter 17 ft 6 in 533 cm Braking distance at 12 mph 19 km h 14 ft 427 cm Standard seating capacity 2 LIQUID CAPACITIES Transaxle 22 oz 0 6...

Страница 49: ...ats routine wear items such as the charger plug and receptacle brake shoes belts brushes bushings engine mounts mats and pads maintenance adjustments cosmetic deterioration and items which deteriorate...

Страница 50: ...olf car beyond factory specifications including those that affect the weight distribution stability or speed of the golf car can cause serious personal injury or death CLUB CAR LIMITED LIFETIME WARRAN...

Страница 51: ...AS NOT PERFORMED AT THE TIME AND IN THE MANNER SPECIFIED IN SUCH MANUALS 4 SOLE REMEDY CLUB CAR s liability under this limited warranty or in any action whether based upon warranty contract negligence...

Страница 52: ...This limited warranty only covers defects in material and workmanship for a period of four years or 800 golf car rounds from date of purchase The terms of this four year or 800 round limited warranty...

Страница 53: ...e and necessary maintenance accident or alteration is excluded from this limited warranty Some states allow neither limitation on the duration of an implied warranty nor exclusions or limitations of i...

Страница 54: ...EHICLE OR COMPONENT THEREOF IS THE SOLE REMEDY OF THE PURCHASER CLUB CAR MAKES NO OTHER REPRESENTATION OR WARRANTY OF ANY KIND AND NO REPRESENTATIVE EMPLOYEE DISTRIBUTOR OR DEALER OF CLUB CAR HAS THE...

Страница 55: ...ther than golf whichever first occurs except for transportation expenses All parts and components replaced under this limited warranty become the property of CLUB CAR THIS LIMITED WARRANTY IS EXCLUSIV...

Страница 56: ...must be performed at a warranty station at no charge to the owner 5 Notwithstanding the provisions herein warranty services or repairs will be provided at all of our distribution centers that are fran...

Страница 57: ...optimum ignition timing characteristics The carburetors have been calibrated to provide lean air fuel mixture characteristics and optimum fuel economy with a suitable air cleaner and exhaust system M...

Страница 58: ...llustrations 4 Periodic Service and Periodic Lubrication Schedules Poor Fair Average Good Excellent Comments Suggestions In order to help us better serve you please rate this publication in the follow...

Страница 59: ......

Страница 60: ...Car Inc P O Box 204658 Augusta GA 30917 4658 USA Web www clubcar com Phone 1 706 863 3000 1 800 ClubCar Intl l 1 706 863 3000 Fax 1 706 863 5808 Publication Part Number 103218309 Edition Code 0706B12...

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