SECTION 10 — PERIODIC MAINTENANCE
10
Periodic Maintenance
GENERAL INFORMATION
See General Warnings on page 1-1.
To ensure trouble-free vehicle performance, it is very important to follow an established preventive maintenance
program (regularly scheduled service). Regular and consistent vehicle maintenance can prevent vehicle down-time
and expensive repairs that result from neglect. Any vehicle not functioning correctly should be removed from use
until it is properly repaired. This will prevent further damage to the vehicle and avoid the possibility of injury due to
unsafe conditions.
Contact your local authorized distributor/dealer to perform all repairs and semiannual and annual periodic service.
PRE-OPERATION AND DAILY SAFETY CHECKLIST
Each Club Car vehicle has been thoroughly inspected and adjusted at the factory; however, upon receiving your new
vehicle(s), you should become familiar with its controls, indicators, and operation. Carefully inspect each vehicle to
ensure that it is in proper working condition before accepting delivery.
Use the following checklist as a guide to inspect the vehicle. This checklist should be used daily to ensure that the
vehicle is in proper working condition and in conjunction with the Performance Inspection on page 10-1 and the
Periodic Service Schedules on page 10-4. Any problems should be corrected by a Club Car distributor/dealer or a
trained technician.
•
General:
All the parts should be in place and properly installed. Be sure that all nuts, bolts, and screws are tight.
On gasoline vehicles, check all hose clamps for tight fit as well as the starter belt for tightness.
•
Safety and information decals:
Check to ensure that all safety and information decals are in place.
•
Tires:
Visually inspect for wear, damage, and proper inflation on a daily basis.
•
Battery(ies):
Check electrolyte to ensure that it is at its proper level
. Check battery posts.
Wires should be tight and free of corrosion. On electric vehicles, charge batteries fully before first use of vehicle.
•
Charger cord and plug (electric vehicles):
Visually inspect for cracks, loose connections, and frayed wiring.
•
Battery (gasoline vehicles):
Check battery posts. Wires should be tight and free of corrosion and battery should
be fully charged.
•
Engine (gasoline vehicles):
Check for proper engine oil level.
See Engine Oil – Gasoline Vehicle on page 22-2.
Inspect air intake for blockage.
•
Fuel (gasoline vehicles):
Check fuel level.
See Fueling Instructions – Gasoline Vehicle on page 23-24.
Check
fuel tank, fuel injector, lines, cap, and pump for fuel leakage on a daily basis.
•
Performance Inspection:
Inspect as instructed.
See Performance Inspection on page 10-1.
WARNING
• Be sure the plastic has been removed from the seat bottom before operating the vehicle. Failure to do
so can result in a fire, property damage, personal injury, or death.
PERFORMANCE INSPECTION
After you have familiarized yourself with the vehicle controls and have read and understood the driving instructions,
take the vehicle for a test drive.
2017 Carryall 500 and 700 Maintenance and Service Manual
Page 10-1
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