Club Car CARRYALL 1 2000, Руководство по техническому обслуживанию и ремонту

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STEERING AND FRONT SUSPENSION Front Suspension Components
Page 7-16 2000 Turf/Carryall Vehicle Maintenance and Service Manual
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Leaf Spring Removal, Continued:
3. Remove the nuts (14) and bolts (25) from the bottom of each king pin (26) (Figure 7-22, Page 7-18) .
4. Remove the four bolts (30), four nuts (32), four lock washers (31), and bottom spring plate (29)
(Figure 7-22, Page 7-18) .
5. Remove tapered leaf spring (6) (Figure 7-22, Page 7-18) .
6. Check the condition of the urethane bushings (27) and steel sleeves (28) (Figure 7-22, Page 7-18) .
Replace any that are worn or damaged.
LEAF SPRING INSTALLATION
1. Install urethane bushings (27) and steel bushings (28) into leaf spring eyes (Figure 7-22, Page 7-18) .
2. Install tapered leaf spring (6), bottom spring plate (29), four bolts (30), four lock washers (31), and four nuts
(32) (Figure 7-17, Page 7-17) . Using a crisscross pattern sequence, tighten bolts to 23 ft-lb (31 N·m).
3. Install spring in king pins (26) with bolts (25) and nuts (14) (Figure 7-22, Page 7-18) . Tighten to 23 ft-lb (31 N·m).
4. Install the wheels and finger tighten the lug nuts.
5. Lower the vehicle and finish tightening lug nuts (using a crisscross pattern) to 55 ft-lb (74.6 N·m).
6. Adjust camber and toe-in as instructed on page 7-14.
KINGPIN AND STEERING SPINDLE REMOVAL
1. Remove the front hub. See “Front Wheel Bearings and Hubs” on page 7-22.
• For vehicles with four-wheel brakes, proceed to step 2.
• For vehicles with two-wheel brakes, proceed to step 3.
2. Disconnect the front brake cables.
2.1. Remove the cotter pins (1), brake cable clevis pins (2), and cable retaining clips (3). Remove the
brake cables (4) from the spindle brackets (Figure 7-20, Page 7-16) .
3. Remove cotter pins (22) and nuts (20), then remove ball joints from the spindles (Figure 7-21, Page 7-
17). Remove drag link ball joint. See also Tie Rod and Drag Link Removal, page 7-12 .
4. Remove the nut (17) and lock washer (18) from the top of the kingpin (26) (Figure 7-22, Page 7-18) .
5. Raise the upper clevis (16) from the kingpin (Figure 7-22, Page 7-18) .
6. Remove the thrust washer (19) (Figure 7-22, Page 7-18) .
7. Slide the spindle off the kingpin (26) (Figure 7-22, Page 7-18) .
Figure 7-20 Connect Front Brake Cables
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