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M01Z40E12-03

06/05/2014

SPINchiller² Duct

Installation and

operating manual

HIGH EFFICIENCY WATER COOLED LIQUID CHILLER FOR INDOOR INSTALLATION

WSA-XSC2 432-120D

Содержание SPINchiller2 Duct

Страница 1: ...M01Z40E12 03 06 05 2014 SPINchiller Duct Installation and operating manual HIGH EFFICIENCY WATER COOLED LIQUID CHILLER FOR INDOOR INSTALLATION WSA XSC2 432 120D...

Страница 2: ...he installation and maintenance cost for the life cycle of the system The purpose of this manual is to provide you with information that is useful from reception of the equipment through installation...

Страница 3: ...ption 4 2 Reception 6 3 Positioning 9 4 Water connections 11 5 Electrical connections 13 6 Start up 21 7 Control 29 8 Maintenance 33 9 Decommissioning 36 10 Residual risks 37 11 Dimensional drawings 3...

Страница 4: ...personnel they may cause damages to things and injuries people 1 4 Intended use Use the unit only for cooling heating water or a water and glycol mix for air conditioning only Keep to the limits fores...

Страница 5: ...n case of breakdown or malfunction Immediately deactivate the unit Contact a service centre authorized by the manufacturer The installer must train the user particularly on Start up shutdown Set point...

Страница 6: ...made within 8 days from the date of the delivery Complaints after this period are invalid 2 1 Storage Observe external packaging instructions 2 2 Handling 1 Verify unit weight and handling equipment l...

Страница 7: ...C2 432 120D 7 2 3 Packaging removing Be careful not to damage the unit Keep packing material out of children s reach it may be dangerous Recycle and dispose of the packaging material in conformity wit...

Страница 8: ...WSA XSC2 432 120D M01Z40E12 03 2 4 Removable fan section for shipping Option The fan section is removable for an easier transport 1 Remove panels 2 Disconnect fan cables 3 Remove screws 4 Remove screw...

Страница 9: ...bstruct the air coil winds that hinder or favour the airflow heat or pollution sources close to the unit chimneys extractors etc stratification cold air that stagnates at the bottom recirculation expe...

Страница 10: ...strict access to small animals 3 B deflectors 3 C to avoid the by pass between the two air flows safety grille 4 D Avoid therefore angle curves and narrowings 5 direct air flow on people 6 7 windows d...

Страница 11: ...glycol type utilized is inhibited not corrosive and compatible with the water circuit components Do not use different glicol mixture i e ethylene with propylene 4 4 Water flow rate The project water f...

Страница 12: ...It must be installed immediately in the water input of the unit in a position that is easily accessible for cleaning The filter never should be removed this operation invalidates the guaranty 4 8 Hydr...

Страница 13: ...l load power input at max admissible condition Electrical wiringdiagram Nr 5 2 Connections 1 Refer to the unit electrical diagram the number of the diagram is shown on the serial number label 2 Verify...

Страница 14: ...breaker AP1 Compressor control module QM83 84 Pump motor overload cutout AP1 1 Electronic thermostatic management QMR Fan motor overload cutout AP6 Phase monitor QMV1 Fan motor overload cutout APM1 AP...

Страница 15: ...x185 1x185 1x240 Max bar Cu width mm 32 32 32 32 32 32 32 32 32 32 Tightening torque Nm 20 20 20 20 20 20 20 20 20 20 SQ1 Flow Switch SA1 remote on off SA5 summer winter APV 0 10V analogical output SA...

Страница 16: ...ring center 4 select Modify board setting 5 select Local area connection LAN 6 select Internet protocol version 4 TPC IPV4 and enter Property 7 set the IP address 192 168 1 100 8 set Subnet mask as 25...

Страница 17: ...Accessory 1 Distance up to 350 mt 2 Distance up to 700 mt A User interface B B1 KNX bus max 350 mt twisted pair with shield 0 8 mm EIB KNX cable marking recommende C pwer supply unit N125 11 5WG1 125...

Страница 18: ...shielded Section of conductor 0 22mm2 0 35mm2 Nominal capacity between conductors 50 pF m Nominal impedance 120 Recommended cable BELDEN 3106A Every RS485 serial line must be set up using the In Out b...

Страница 19: ...w startup red flashing software error red flashing communicating not possible fixed hardware error communication down 5 11 BACnet Accessory LED BSP communication with AP1 module LED BUS communication...

Страница 20: ...le Possible connections Tree star in out bus mixed It is not possible to use a ring connection No end of line resistor or terminator required There must be suitable arresters to protect the serial lin...

Страница 21: ...supply no bypass no stratification 4 structure integrity 5 fans run freely 6 unit on vibration isolators 7 unit input water filter shut off valves for cleaning 8 vibration isolators on water connectio...

Страница 22: ...C 1 4 10 19 6 6 Electric Circuit Verify that the unit is connected to the ground plant Check the conductors are tightened as the vibrations caused by handling and transport might cause these to come...

Страница 23: ...he frequency of the compressors starts approximately the minimum thermal load should be such as to need the operating of a compressor for at least ten minutes If the average times are close to this li...

Страница 24: ...10 26 10 6 11 03 11 4 702 Standard airflow l s 16444 16444 16444 16444 16444 16444 16444 16444 16444 16444 16444 16444 Fan RPM rpm 1630 1637 1637 1646 1658 1673 1686 1701 1716 1736 1754 1768 Total inp...

Страница 25: ...nt2 setpoint3 plus optimal H2O temperature control MODE C The master manages the single cooling The master optimizes individual refrigerant circuits Active pumps only with active compressors P0343 2 P...

Страница 26: ...3 Press 4 Main menu Select Unit parameters 5 Unit parameters Select Climatic TExt 6 Climatic TExt pwd Select Parameter 7 Set 8 Confirm 9 Press 3 sec 10 Select Local connections Path Main Menu Unit par...

Страница 27: ...ber of compressors available to meet the thermal need Only if P0050 En DemandLimit 0 Path Main Menu Unit parameters Demand limit Step Display Action Menu Variable Keys Notes 1 Press 3 sec 2 Password S...

Страница 28: ...eset Step Display Action Menu Variable Keys Notes 1 Press 3 sec 2 Password Set Password 3 Press 4 Main menu Select Unit parameters 5 Unit parameters Select Water reset 6 Water reset Select Parameter 7...

Страница 29: ...e utility side D T OutH2OUtilitySide Water outlet temperature utility side E ActualState On off eco pmp On F ActualMode Cool water cooling Heat water heating option 2 Installed compressors 1 0 Compres...

Страница 30: ...ooling Heat water heating option 4 Confirm 5 Exit 7 6 Modify setpoint Step Display Action Menu Variable Keys Notes 1 Press 2 Main menu Select Unit parameters 3 Unit parameters Confirm Set Point 4 Sele...

Страница 31: ...culating for each week day Step Display Action Menu Variable Keys Notes 1 Press 2 Main menu Select Scheduler 3 Scheduler Select Day 4 Select Time 5 Set Event time 6 Confirm 7 Select Value 8 Set On Eco...

Страница 32: ...Step Display Action Menu Variable Keys Notes 1 Press 2 Alarm list detail Press 3 Alarm list Select Alarm 4 Alarm list detail Press 3 sec 5 Password Set Enter password 6 Alarm list detail Press 7 Alar...

Страница 33: ...rmittent use near the operating limits etc critical use service necessary 8 3 Unit booklet It s advisable to create a unit booklet to take notes of the unit interventions In this way it will be easier...

Страница 34: ...g cable X 10 electric panel cleaning X 11 capacity contactor status X 12 termina closing cable insulation integrity X 13 voltage and phase unbalancing no load and on load X 14 absorptions of the singl...

Страница 35: ...f the supply water and the condensation temperature if the difference is greater than 8 C 10 C it is advisable to clean the exchanger The clearing must be effected with circulation opposite to the usu...

Страница 36: ...vered by the legislation in question are marked with the symbol on the side With the aim of protecting the environment all of our units are produced in compliance with Directive EC on waste electrical...

Страница 37: ...Periodically check that all of the panels are correctly closed and fixed If there is a fire the temperature of the refrigerant could reach values that increase the pressure to beyond the safety valve...

Страница 38: ...ith pump option EV Vertical air exhaust standard 8 recovery side exchanger water inlet optional Position of the connections in relation with the recovery EO Horizontal air exhaust OPTIONAL Size 432 45...

Страница 39: ...changer water outlet standard unit or with pump option EV Vertical air exhaust standard 8 recovery side exchanger water inlet optional Position of the connections in relation with the recovery EO Hori...

Страница 40: ...ecovery side exchanger water inlet optional Position of the connections in relation with the recovery EO Horizontal air exhaust OPTIONAL Size 90D 100D 110D 120D A Length mm 5486 5486 5486 5486 B Width...

Страница 41: ...exchanger pressure drops 4 kPa 28 26 36 36 45 55 58 49 60 59 Water content l 8 90 10 1 10 1 11 9 11 9 10 5 12 9 17 6 20 1 20 1 External Section Fans Type of fans 7 RAD RAD RAD RAD RAD RAD RAD RAD RAD...

Страница 42: ...t and outdoor air temperature at rest 4 Part load unit and air speed equal to 0 5 m s 5 Part load unit and air speed equal to 1 m s 6 Standard unit and external exchanger entering air 35 C no Low wate...

Страница 43: ...ation and it is available as Clivet option See the WATER CIRCUIT ACCESSORIES If the mechanical filter is selected and installed by the Customer it is forbidden the use of filters with the mesh pitch h...

Страница 44: ...9 76 95 76 552 69 76 92 87 85 86 79 76 95 76 602 69 76 92 87 85 86 79 76 95 76 702 70 78 93 89 87 88 81 78 96 77 80D 70 78 93 89 87 88 81 78 96 77 90D 72 80 95 90 89 89 83 80 98 78 100D 72 80 95 90 89...

Страница 45: ...on module to LonWorks supervisor CMSC9 Serial communication module to Modbus supervisor CMSC8 Serial communication module to BACnet supervisor ELECTRIC CIRCUIT RCMRX Remote control via microprocessor...

Страница 46: ...ter Slave network enabled A ee014 Unit 3 OffLine Master Slave network enabled A ee015 Unit 4 in alarm Master Slave network enabled A ee016 Unit 4 OffLine Master Slave network enabled A ee017 Unit 5 in...

Страница 47: ...robe discharge temperature compressor 3 AI 985 circuit 1 T2 X2 A ee125 Faulty probe source 1 temperature AI 985 circuit 1 T1 B3 A ee126 Faulty probe source 2 temperature AI 985 circuit 1 T2 X1 A ee127...

Страница 48: ...Outlet water temperature user side AI 687 Ext Air temp_B3 Outdoor air temperature AI 687 S DemandLimit_X1 Signal of the demand limit function controls AI 687 S WaterReset_X2 Signal of the water reset...

Страница 49: ...urce 1 temperature for machines with air based sources and reversible on gas Probe 1 on source battery For machines with water based source Source input probe AI 985 SourceTemp2_X1 Source 2 temperatur...

Страница 50: ...sor 1 0 free 1 on 2 timing 3 Disabled S1112 Comp 2 status Compressor 2 0 free 1 on 2 timing 3 Disabled S1113 Comp 3 status Compressor 3 0 free 1 on 2 timing 3 Disabled S1114 Current cap Capacity curre...

Страница 51: ...ch contact of the system 0 Fault 1 OK DO 965 YV1Rec_DO1 Command valve YV1 0 Off 1 On DO 965 YV2Rec_DO2 Command valve YV2 0 Off 1 On DO 965 YV3Rec_Q1 Command valve YV3 0 Off 1 On DO 965 YV4Rec_Q2 Comma...

Страница 52: ...1 inverter command 0 Off 1 On DO 965 CmdP2 Hid_DO2 Pump 2 command 0 Off 1 On DO 965 CmdP2Inv Hid_Q3 Pump 2 inverter command 0 Off 1 On DO 965 CmdP3 Hid_Q1 Pump 3 command 0 Off 1 On DO 965 ComdP3Inv Hi...

Страница 53: ...M01Z40E12 03 WSA XSC2 432 120D 53 14 10 Notes...

Страница 54: ...54 WSA XSC2 432 120D M01Z40E12 03...

Страница 55: ...55 Page intentionally left blank...

Страница 56: ...enance Division Calle Real de Burgos N 12 28860 Paracuellos del Jarama Madrid Espa a Tel 34 91 6658280 Fax 34 91 6657806 info clivet es CLIVET GmbH Hummelsb tteler Steindamm 84 22851 Norderstedt Germa...

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