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Tranquility

(TC) Series

Commercial Horizontal

& Vertical Packaged

Water-Source Heat Pumps

50H

-HFC-410A

NSTALLATION

, O

PERATION

AINTENANCE

97B0075N02

Revised: 25 July, 2017

Table of Contents

Model Nomenclature

General Information

Unit Physical Data

Horizontal Installation

Field Conversion of Air Discharge

Horizontal Installation

Duct System Installation

Vertical Installation

Piping Installation

Water-Loop Heat Pump Applications

Ground-Loop Heat Pump Applications

Ground-Water Heat Pump Applications

Water Quality Standards

Electrical - Line Voltage

Electrical - Power Wiring

Electrical - Power & Low Voltage Wiring

Electrical - Low Voltage Wiring

Electrical - Thermostat Wiring

Typical Wiring Diagrams

CXM Controls

DXM Controls

CXM and DXM Controls

Operating Limits

Piping System Cleaning and Flushing

Unit Starting and Operating Conditions

Unit Start-Up Procedure

Preventive Maintenance

Functional Troubleshooting

Performance Troubleshooting

Functional Troubleshooting - S-I Units

Warranty 48

Revision History

Содержание Tranquility 16 Series

Страница 1: ...ications 17 Ground Loop Heat Pump Applications 18 Ground Water Heat Pump Applications 20 Water Quality Standards 22 Electrical Line Voltage 23 Electrical Power Wiring 24 Electrical Power Low Voltage W...

Страница 2: ...CLIMATE MAS TER WATER SO URCE H E AT PU MPS 2 ClimateMaster Water Source Heat Pumps Tran qui l i ty 16 TC Se ries R ev 2 5 July 2017 This Page Intentionally Left Blank...

Страница 3: ...r Water Coil w CoatedAir Coil HEAT EXCHANGER OPTIONS C Copper Water Coil w Non CoatedAir Coil L LEFT RETURN RETURNAIR OPTIONS R RIGHT RETURN F FRONT RETURN VERTICAL009 030 B BACK DISCHARGE HORIZONTALO...

Страница 4: ...physical damage to the units and contamination by foreign material Physical damage and contamination may prevent proper start up and may result in costly equipment clean up Examine all pipes fittings...

Страница 5: ...and gloves when handling parts and servicing heat pumps Pre Installation Installation Operation and Maintenance instructions are provided with each unit Horizontal equipment is designed for installat...

Страница 6: ...owaway mm 254 x 457 254x457 254 x 457 508 x 508 508 x 508 508 x 508 508 x 508 610 x 610 610 x 610 1 356 x 610 1 457 x 610 1 356 x 610 1 457 x 610 Weight Operating kg 47 48 52 69 72 86 89 92 99 119 126...

Страница 7: ...electrical cables and other items that prohibit future removal of components or the unit itself 3 Use a manual portable jack lift to lift and support the weight of the unit during installation and se...

Страница 8: ...uded on ClimateMaster commercial heat pumps for the purposes of holding the filter only For ducted return applications the filter rail must be removed and replaced with a duct flange or filter frame C...

Страница 9: ...ccess Air Coil Front Front Front Front CCP CCP Notes 1 While clear access to all removable panels is not required installer should take care to comply with all building codes and allow adequate cleara...

Страница 10: ...es are not pinched and not over sharp edges Adjust motor downward to tighten belt Raise or lower motor slide assembly with adjusting bolt and retighten 2 slide nuts Check for correct tension See Tensi...

Страница 11: ...the minimum Each unit must be installed with its own individual trap and connection to the condensate line main or riser Provide a means to flush or blow out the condensate line DO NOT install units...

Страница 12: ...stem To maximize sound attenuation of the unit blower the supply and return plenums should include internal fiberglass duct liner or be constructed from ductboard for the first few feet Application of...

Страница 13: ...nd isolation The pad should be at least 10mm to 13mm in thickness Extend the pad beyond all four edges of the unit 2 Provide adequate clearance for filter replacement and drain pan cleaning Do not blo...

Страница 14: ...e Except on units with front return air 3 ASP are removable panels that provide additional access to the units interior Clear access to ASP panels is not required and they are not to be used in place...

Страница 15: ...local plumbing building codes Vertical units utilize a condensate hose inside the cabinet as a trapping loop therefore an external trap is not necessary Figure 10a shows typical condensate connections...

Страница 16: ...orque for brass fittings is 41 N m If a torque wrench is not available tighten finger tight plus one quarter turn Tighten steel fittings as necessary Optional pressure rated hose assemblies designed s...

Страница 17: ...em should be flushed to remove dirt piping chips and other foreign material prior to operation see Piping System Cleaning and Flushing Procedures in this manual The flow rate is usually set between 2...

Страница 18: ...ntering loop temperatures drop below 5 C or where piping will be routed through areas subject to freezing antifreeze is required Alcohols and glycols are commonly used as antifreeze however your local...

Страница 19: ...Balancing Valve Stainless steel braid hose with integral J swivel Building Loop Power Wiring Return Air upply Air Unit Hanger Ball Valve with optional integral P T plug 3 8 10mm threaded rods Unit Pow...

Страница 20: ...rying two pressure gauges may be needed Adjust the valve until the desired flow of 2 0 to 2 6 l m per kW is achieved A second method of flow control requires a flow control device mounted on the outle...

Страница 21: ...T ank Shut Off Valve Boiler Drains Flow Regulator Water In Water Out Water Control Valve Optional Filter P T Plugs Water Coil Low Temperature Limit Setting For all open loop systems the 1 1 C FP1 sett...

Страница 22: ...ater temperature Chloride Levels 10 C 24 C 38 C Copper Cupronickel 20ppm NR NR 150 ppm NR NR 304 SS 400 ppm 250 ppm 150 ppm 316 SS 1000 ppm 550 ppm 375 ppm Titanium 1000 ppm 550 ppm 375 ppm Erosion an...

Страница 23: ...ion during installation WARNING CAUTION Use only copper conductors for field installed electrical wiring Unit terminals are not designed to accept other types of conductors CAUTION WARNING WARNING Thi...

Страница 24: ...ze Grnd Capacitor CAUTION Use only copper conductors for field installed electrical wiring Unit terminals are not designed to accept other types of conductors WARNING Disconnect electrical power sourc...

Страница 25: ...fic terminal connections Review the appropriate AOM Application Operation and Maintenance manual for units with DDC controls Low Water Temperature Cutout Selection The CXM DXM control allows the field...

Страница 26: ...20 and 21 illustrate typical slow closing water control valve wiring for Taco 500 series ClimateMaster P N AVM and Taco SBV series valves Slow closing valves take approximately 60 seconds to open very...

Страница 27: ...sunlight drafts or on external walls The wire access hole behind the thermostat may in certain cases need to be sealed to prevent erroneous temperature measurement Position the thermostat back plate...

Страница 28: ...IMATE MAS TER WATER SO URCE H E AT PU MPS 28 ClimateMaster Water Source Heat Pumps Tran qui l i ty 16 TC Se ries R ev 2 5 July 2017 Typical Wiring Diagram Single Phase 50 Hz TC Units with CXM Controll...

Страница 29: ...THE SMAR T SOLUTI ON FOR E NE RGY E F F ICIEN CY 29 climatemaster com Tra nqui li ty 1 6 T C Series Rev 25 July 2017 Typical Wiring Diagram Single Phase 50 Hz TC Units with DXM Controller...

Страница 30: ...ER WATER SO URCE H E AT PU MPS 30 ClimateMaster Water Source Heat Pumps Tran qui l i ty 16 TC Se ries R ev 2 5 July 2017 Typical Wiring Diagram Single Phase 50 Hz TC Units with CXM Controller and MPC...

Страница 31: ...THE SMAR T SOLUTI ON FOR E NE RGY E F F ICIEN CY 31 climatemaster com Tra nqui li ty 1 6 T C Series Rev 25 July 2017 Typical Wiring Diagram Three Phase 50 Hz TC Units with CXM Controller...

Страница 32: ...IMATE MAS TER WATER SO URCE H E AT PU MPS 32 ClimateMaster Water Source Heat Pumps Tran qui l i ty 16 TC Se ries R ev 2 5 July 2017 Typical Wiring Diagram Three Phase 50 Hz TC Units with DXM Controlle...

Страница 33: ...SMAR T SOLUTI ON FOR E NE RGY E F F ICIEN CY 33 climatemaster com Tra nqui li ty 1 6 T C Series Rev 25 July 2017 Typical Wiring Diagram Three Phase 50 Hz TC Units with DXM Controller and MPC DDC Contr...

Страница 34: ...g a retry of a fault the status LED will slow flash slow flash one flash every 2 seconds to indicate the control is in the process of retrying Field Configuration Options Note In the following field c...

Страница 35: ...ides field selection for low pressure input to be normally closed or normally open Not Clipped LP normally closed Clipped LP normally open DIP Switches Note In the following field configuration option...

Страница 36: ...the fan speed relay will remain off during cooling stage 2 In normal mode the fan speed relay will turn on during cooling stage 2 On Normal fan mode Off Dehumidification mode 1 6 DDC output at EH2 DIP...

Страница 37: ...lt If the low pressure switch is open for 30 seconds prior to compressor power up it will be considered a low pressure loss of charge fault The low pressure switch input is bypassed for the initial 12...

Страница 38: ...rrent status of the CXM control The LED can display either the current CXM mode or the last fault in memory if in test mode If there is no fault in memory the LED will flash Code 1 when in test mode T...

Страница 39: ...or indoor installation only Never install units in areas subject to freezing or where humidity levels could cause cabinet condensation such as unconditioned spaces subject to 100 outside air Power Sup...

Страница 40: ...al the rate of bleed 4 Refill the system and add trisodium phosphate in a proportion of approximately 1 2 kg per 750 l of water or other equivalent approved cleaning agent Reset the boiler to raise th...

Страница 41: ...ty of hoses and fittings see table 3 System flushing Verify that all hoses are connected end to end when flushing to ensure that debris bypasses the unit heat exchanger water valves and other componen...

Страница 42: ...should be between 8 C and 14 C g Turn thermostat to OFF position A hissing noise indicates proper functioning of the reversing valve 6 Allow five 5 minutes between tests for pressure to equalize befo...

Страница 43: ...28 40 6 31 5 26 9 23 4 024 0 19 15 2 11 6 9 6 8 3 0 28 27 6 22 2 19 3 17 2 0 38 49 6 40 6 35 8 32 4 030 0 24 9 0 6 1 4 8 4 1 0 35 15 8 12 5 10 3 9 6 0 47 28 9 23 2 20 17 9 036 0 28 12 4 9 6 8 3 6 9 0...

Страница 44: ...filter Washable high efficiency electrostatic filters when dirty can exhibit a very high pressure drop for the fan motor and reduce air flow resulting in poor performance It is especially important to...

Страница 45: ...heck for piping slope away from unit Check slope of unit toward outlet Poor venting Check vent location X Moisture on sensor Check for moisture shorting to air coil X X Plugged air filter Replace air...

Страница 46: ...place Check fan motor operation and air flow restrictions Too high of external static Check static vs blower table X Reduced or no water flow in cooling Check pump operation or valve operation setting...

Страница 47: ...OIL C C FP2 HEATING LIQUID LINE C EXPANSION VALVE AIR COIL C C bar SAT bar SAT C C C C WATER IN WATER OUT kPa kPa C C WATER IN WATER OUT kPa kPa Look up pressure drop in I O M or spec catalog to deter...

Страница 48: ...nsuf cient performance as a result of insuf cient or incorrect system design or the improper application installation or use of CM s products or 14 Electricity or fuel costs or any increases or unreal...

Страница 49: ...THE SMAR T SOLUTI ON FOR E NE RGY E F F ICIEN CY 49 climatemaster com Tra nqui li ty 1 6 T C Series Rev 25 July 2017 Notes...

Страница 50: ...CLIMATE MAS TER WATER SO URCE H E AT PU MPS 50 ClimateMaster Water Source Heat Pumps Tran qui l i ty 16 TC Se ries R ev 2 5 July 2017 Notes...

Страница 51: ...THE SMAR T SOLUTI ON FOR E NE RGY E F F ICIEN CY 51 climatemaster com Tra nqui li ty 1 6 T C Series Rev 25 July 2017 Notes...

Страница 52: ...f each product at the time for order may be changed without notice and may not be as described herein Please contact ClimateMaster s Customer Service Department at 1 405 745 6000 for specific informat...

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