ClimateMaster TMW036 Скачать руководство пользователя страница 13

T H E   S M A R T   S O L U T I O N   F O R   E N E R G Y   E F F I C I E N C Y

Tranquility

®

 Water-to-Water (TMW) Series

R e v. :   0 4 / 1 5 / 1 6

13

c l i m a t e m a s t e r. c o m

Water quantity should be plentiful and of good quality. 

Consult Table 1 for water quality guidelines. The unit 

can be ordered with either a copper or cupro-nickel 

water heat exchanger. Copper is recommended for 

closed loop systems and open loop ground water sys-

tems that are not high in mineral content or corrosive-

ness. In conditions anticipating heavy scale formation 

or in brackish water, a cupro-nickel heat exchanger is 

recommended.

In ground water situations where scaling could be 

heavy or where biological growth such as iron bacteria 

will be present, a closed loop system is recommended. 

It is recommended to install an intermediate heat 

exchanger to isolate an open loop from the heat pump 

loop on open well systems. Heat exchangers may over 

time lose heat exchange capabilities due to a build up 

of mineral deposits inside. These can be cleaned only 

by a qualifi ed service mechanic as acid and special 

pumping equipment are required. 

In areas with extremely hard water, the owner should be 

informed that the heat exchanger may require occasional 

acid fl ushing.

Expansion Tank and Pump - Use a closed, bladder-

type expansion tank to minimize mineral formation due 

to air exposure. The expansion tank should be sized 

to handle at least one minute run time of the pump to 

prevent premature pump failure using its drawdown 

capacity rating. Discharge water from the unit is not 

contaminated in any manner and can be disposed of 

in various ways depending on local building codes; i.e. 

recharge well, storm sewer, drain fi eld, adjacent stream 

or pond, etc. Most local codes forbid the use of sanitary 

sewer for disposal. Consult your local building and zoning 

department to assure compliance in your area.

Low Water Temperature Cut-Out Setting - For all 

open loop systems the 35°F [1.7°C] LT1 setting (factory 

setting-water) should be used to avoid freeze damage 

to the unit. See Figure 4: “Low Water Temperature 

Cutout - LT1”.

 

CAUTION! 

CAUTION! 

Low temperature limit system will not allow leaving 

load water temperature (cooling mode) or leaving source water 
temperature (heating mode) to be below 42°F [5.6°C].

 

WARNING! 

 

CAUTION! 

CAUTION! 

Many units are installed with a factory or fi eld 

supplied manual or electric shut-off valve. DAMAGE WILL 
OCCUR if shut-off valve is closed during unit operation. A 
high pressure switch must be installed on the heat pump side 
of any fi eld provided shut-off valves and connected to the 
heat pump controls in series with the built-in refrigerant circuit 
high pressure switch to disable compressor operation if water 
pressure exceeds pressure switch setting. The fi eld installed 
high pressure switch shall have a cut-out pressure of 300 
psig and a cut-in pressure of 250 psig. This pressure switch 
can be ordered from ClimateMaster with a 1/4” internal fl are 
connection as part number 39B0005N02.

Water Control Valve - Note the placement of the water 

control valve. Always maintain water pressure in the 

heat exchanger by placing water control valves at the 

outlet of the unit to prevent mineral precipitation. Pilot 

operated or Taco slow closing valve’s solenoid valves are 

recommended to reduce water hammer. If water hammer 

persists, a mini-expansion tank can be mounted on the 

piping to help absorb the excess hammer shock. Insure 

that the total ‘VA’ draw of the valve can be supplied by 

the unit transformer. For instance the Taco slow closing 

valve can draw up to 35VA. This can overload smaller 40 

or 50 VA transformers depending on the other controls 

employed. A typical pilot operated solenoid valve draws 

approximately 15VA.

Flow Regulation - Flow regulation can be accomplished 

by two methods. First, most water control valves have 

a built in fl ow adjustment. By measuring the pressure 

drop through the unit heat exchanger, fl ow rate can be 

determined and compared to Tables 7 and 8. Since the 

pressure is constantly varying, two pressure gauges might 

be needed. Simply adjust the water control valve until 

the desired fl ow of 1.5 to 2 gpm per ton is achieved. 

Secondly, a fl ow control device may be installed. The 

devices are typically an orifi ce of plastic material that 

is designed to allow a specifi ed fl ow rate. These are 

mounted on the outlet of the water control valve. On 

occasion, these valves can produce a velocity noise that 

can be reduced by applying some back pressure. This 

is accomplished by slightly closing the leaving isolation 

valve of the well water setup.

WARNING! 

Never jumper terminal “A” from CXM or DXM 

board #1 to CXM or DXM board #2 on multi-compressor/
control bound units. See Figure 5 in electrical section of this 
document for motorized valve wiring.

Содержание TMW036

Страница 1: ...tions 11 Ground Water Heat Pump Applications 12 Ground Loop Heat Pump Applications 14 Electrical Line Voltage 16 Electrical Accessories 17 Electrical Line Voltage 18 Electrical Low Voltage 19 TMW Seri...

Страница 2: ...CL IM A TEM ASTER WATER SOURCE HEAT PUMPS Tranquility Water to Water TMW Series R ev 04 15 16 2 ClimateMaster Water Source Heat Pumps This Page Intentionally Left Blank...

Страница 3: ...PER LOAD WATER COILOPTIONS N CUPRO NICKEL S STANDARD 0 NONE RESERVED FOR FUTURE OPTIONS 0 NONE 060 F G H N U 120 F G H N U 170 F H N U 340 F H N U 2 COMMERCIALEXTENDED RANGE w ULTRAQUIET 2 HWG COILONL...

Страница 4: ...ally hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a potentially hazardous situation or an unsafe practice which if not avoided could result in min...

Страница 5: ...installation site chosen should include adequate service clearance around the unit Before unit start up read all manuals and become familiar with the unit and its operation Thoroughly check the syste...

Страница 6: ...1 1 2 2 Hot Water Generator FPT in N A Weight Operating lbs kg 348 158 360 163 726 329 725 329 1330 604 Weight Packaged lbs kg 373 169 385 175 770 349 765 347 1340 608 Water Volume Source Gallons Lite...

Страница 7: ...ht D Source Outdoor Water In E Source Outdoor Water Out F Load Indoor Water In G Load Indoor Water Out H HWG Water In J HWG Water Out K Low Voltage L External Pump M Power Supply 036 060 in 30 6 25 4...

Страница 8: ...O 4 5 114 2 IPT Water Connections 15 0 381 5 4 138 21 0 533 Fault Run Lights 64 5 1638 Left Side View Front View Top View Load Source Side Refrig Circuit Access Panel Front Compressor Access Panel Ele...

Страница 9: ...sealant from reaching the flared surfaces of the joint TMW Unit Location These units are not designed for outdoor installation Locate the unit in an INDOOR area that allows enough space for service p...

Страница 10: ...able Similar hoses can be obtained from alternate suppliers Supply and return hoses are fitted with swivel joint fittings at one end to prevent kinking during installation Refer to Figure 1 for an ill...

Страница 11: ...ecommends 2 5 gpm Air Pad or Extruded polystyrene insulation board Unit Power Disconnect Pressure Tank Flow Regulator Water Control Valve P T Plugs Water Out Shut Off Valve Boiler Drains Water In Opti...

Страница 12: ...e compounds All 0 5 ppm Maximum Maximum Allowable at maximum water temperature Chloride Levels 10 C 24 C 38 C Copper Cupronickel 20ppm NR NR 150 ppm NR NR 304 SS 400 ppm 250 ppm 150 ppm 316 SS 1000 pp...

Страница 13: ...installed with a factory or field supplied manual or electric shut off valve DAMAGE WILL OCCUR if shut off valve is closed during unit operation A high pressure switch must be installed on the heat pu...

Страница 14: ...ntifreeze Percentages by Volume Antifreeze In areas where minimum entering loop temperatures drop below 40 F 5 C or where piping will be routed through areas subject to freezing anti freeze is needed...

Страница 15: ...All 208 230 Volt units are factory wired for 208 Volt The transformers may be switched to 230V operation as illustrated on the wiring diagram by switching the Red 208V and the Orange 230V at the cont...

Страница 16: ...Min Circuit Amps Max Fuse HACR Qty RLA LRA TMW036 G 208 230 60 1 187 254 1 16 7 79 16 7 20 8 35 E 265 60 1 239 292 1 13 5 72 13 5 16 8 30 H 208 230 60 3 187 254 1 10 4 73 10 4 13 1 20 F 460 60 3 414 5...

Страница 17: ...B0004N01 DPDT VR3 Coil 6 8 Refrigerant HP Switch Circuit 1 VR3 NO RED RED Coil Valve Relay 3 Water High Pressure Switch NC Coil VR2 2 4 Refrigerant HP Switch Circuit 2 VR3 NO RED RED 2 4 Refrigerant H...

Страница 18: ...e of the compressor access panel to ensure proper electrical hookup All final electrical connections must be made with a length of flexible conduit to minimize vibration and sound transmission to the...

Страница 19: ...shown in Figure 7 to change the setting to 10 F a more suitable temperature when using antifreezes It should be noted that the extended range option should be specified to operate the TMW Series at en...

Страница 20: ...575 60 3 96B0224N02 208 230 60 1 TMW060 ONLY TMW120 96B0225N02 208 230 60 1 CXM MPC LON 96B0225N03 208 230 60 3 460 60 3 575 60 3 MPC LON 96B0225N05 208 230 60 1 DXM MPC LON 96B0225N06 208 230 60 3 4...

Страница 21: ...THE SMART SOLUTION FOR ENERGY EFFI C I E NC Y Tranquility Water to Water TMW Series R ev 0 4 1 5 1 6 21 climatemaster com Typical Wiring Diagram Three Phase TMW 170 Units with CXM Controller...

Страница 22: ...M A TEM ASTER WATER SOURCE HEAT PUMPS Tranquility Water to Water TMW Series R ev 04 15 16 22 ClimateMaster Water Source Heat Pumps Typical Wiring Diagram Three Phase TMW 340 Units with CXM MPC Control...

Страница 23: ...THE SMART SOLUTION FOR ENERGY EFFI C I E NC Y Tranquility Water to Water TMW Series R ev 0 4 1 5 1 6 23 climatemaster com Typical Wiring Diagram Three Phase TMW 340 Units with CXM Controller...

Страница 24: ...CL IM A TEM ASTER WATER SOURCE HEAT PUMPS Tranquility Water to Water TMW Series R ev 04 15 16 24 ClimateMaster Water Source Heat Pumps Typical Wiring Diagram Three Phase TMW 340 Units with DXM...

Страница 25: ...THE SMART SOLUTION FOR ENERGY EFFI C I E NC Y Tranquility Water to Water TMW Series R ev 0 4 1 5 1 6 25 climatemaster com Typical Wiring Diagram Three Phase TMW 170 Units with DXM Controller...

Страница 26: ...CL IM A TEM ASTER WATER SOURCE HEAT PUMPS Tranquility Water to Water TMW Series R ev 04 15 16 26 ClimateMaster Water Source Heat Pumps Typical Wiring Diagram Three Phase TMW 170 Units with CXM CE...

Страница 27: ...THE SMART SOLUTION FOR ENERGY EFFI C I E NC Y Tranquility Water to Water TMW Series R ev 0 4 1 5 1 6 27 climatemaster com Typical Wiring Diagram Three Phase TMW 170 Units with DXM CE...

Страница 28: ...IM A TEM ASTER WATER SOURCE HEAT PUMPS Tranquility Water to Water TMW Series R ev 04 15 16 28 ClimateMaster Water Source Heat Pumps Typical Wiring Diagram Three Phase TMW 340 Units with CXM Controller...

Страница 29: ...THE SMART SOLUTION FOR ENERGY EFFI C I E NC Y Tranquility Water to Water TMW Series R ev 0 4 1 5 1 6 29 climatemaster com Typical Wiring Diagram Three Phase TMW 340 Units with DXM Controller CE...

Страница 30: ...IM A TEM ASTER WATER SOURCE HEAT PUMPS Tranquility Water to Water TMW Series R ev 04 15 16 30 ClimateMaster Water Source Heat Pumps Typical Wiring Diagram Three Phase TMW 120 Units with CXM Controlle...

Страница 31: ...THE SMART SOLUTION FOR ENERGY EFFI C I E NC Y Tranquility Water to Water TMW Series R ev 0 4 1 5 1 6 31 climatemaster com Typical Wiring Diagram Single Phase TMW 036 Units...

Страница 32: ...ptions Note In the following field configuration options jumper wires should be clipped ONLY when power is removed from the CXM control Water coil low temperature limit setting Jumper 3 JW3 LT1 Low Te...

Страница 33: ...Setback Flashing Code 2 ESD Flashing Code 3 HP Fault Slow Flash Flashing Code 2 Open LP Fault Slow Flash Flashing Code 3 Open LT1 Fault Slow Flash Flashing Code 4 Open LT2 Fault Slow Flash Flashing C...

Страница 34: ...on of boilerless changeover temperature set point Note that the LT1 thermistor is sensing refrigerant temperature between the coaxial heat exchanger and the expansion device TXV or cap tube Therefore...

Страница 35: ...ause etc Low pressure switch The low pressure switch must be open and remain open for 30 continuous seconds during on cycle to be recognized as a low pressure fault If the low pressure switch is open...

Страница 36: ...e 1 The yellow test LED will turn on when in test mode CXM DXM Control Start up Operation The control will not operate until all inputs and safety controls are checked for normal conditions The compre...

Страница 37: ...m Adjust the make up water replacement rate to equal the rate of bleed 7 Refill the system and add trisodium phosphate in a proportion of approximately one pound per 150 gallons 1 2 kg per 750 L of wa...

Страница 38: ...ler Check equipment for proper setpoints and operation q Standby Pumps Verify the standby pump is properly installed and in operating condition q System Controls Verify system controls function and op...

Страница 39: ...ARNING WARNING When the disconnect switch is closed high voltage is present in some areas of the electrical panel Exercise caution when working with energized equipment WARNING WARNING Verify ALL wate...

Страница 40: ...6 60 91 113 203 207 12 18 12 18 8 17 70 95 124 204 216 16 34 12 18 9 19 80 107 128 212 217 33 35 12 18 9 20 80 1 5 50 104 111 343 348 9 14 18 25 19 28 7 14 60 121 132 355 360 9 14 18 25 7 16 70 138 15...

Страница 41: ...6 11 7 11 4 16 2 3 60 95 102 215 228 6 13 7 11 6 12 7 18 80 98 106 299 313 6 13 7 11 6 18 90 99 108 329 341 6 13 7 11 6 18 100 102 110 384 401 6 13 7 11 6 17 120 106 114 475 491 6 13 7 11 5 17 3 0 60...

Страница 42: ...nized piping or components in the system or open cooling towers requiring heavy chemical treatment and mineral buildup through water use Should periodic coil cleaning be necessary use standard coil cl...

Страница 43: ...amage or insuf cient performance as a result of insuf cient or incorrect system design or the improper application installation or use of CM s products or 14 Electricity or fuel costs or any increases...

Страница 44: ...sult of insuf cient or incorrect system design or the improper application of CM s products CM is not responsible for 1 The costs of any uids refrigerant or other system components or associated labor...

Страница 45: ...mize troubleshooting and costly system failures complete the following checks and data entries before the system is put into full operation Temperatures F or C Antifreeze _____ Type of Antifreeze ____...

Страница 46: ...r Out Temp 12 Load Water In Pres 13 Load Water Out Pres 13a Press Drop 13b Flow Rate GPM l s Heat of Extraction Absorption or Heat of Rejection HE or HR Flow Rate x Temp Diff x Fluid Factor s e t o N...

Страница 47: ...THE SMART SOLUTION FOR ENERGY EFFI C I E NC Y Tranquility Water to Water TMW Series R ev 0 4 1 5 1 6 47 climatemaster com Notes...

Страница 48: ...rating Conditions Section Table Edited and renamed Unit Commissioning and Operating Conditions 04 21 09 Physical Data Table Water Volume Data Updated 04 21 09 Water Loop Ground Loop Heat Pump Applicat...

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