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GAS
SHUT-OFF
VALVE

REGULATOR

PIPE

NIPPLE

PRESSURE

REGULATOR

UNIT

GAS

COMBINATION

VALVE

GASKET

GAS

IDENTIFICATION

STICKER

BURNER

MAIN

ORIFICE

MAIN

ORIFICE

FITTING

TO MAIN GAS

SUPPLY

THIS

NTR

HAS

BEE

CON

VER

TED

TO L

NOTE:

Use thread sealant compatible with propane gas

on all threaded piping connections.

Disconnect electrical connection.

Shut off main gas supply and disconnect kettle from
supply line.

Remove

GAS SHUT-OFF VALVE

from kettle supply

pipe and install

REGULATOR

(pre-set to 10 " W.C.

pressure) supplied in field conversion kit.

Re-install

SHUT-OFF VALVE

using

PIPE NIPPLE

supplied in kit.

Remove side cover from control console.

Remove

PRESSURE REGULATOR UNIT

from

GAS

COMBINATION VALVE

inside console, and replace

with blocked

PRESSURE REGULATOR UNIT

from

kit. Make sure

GASKET

is correctly seated in recess

GAS COMBINATION VALVE

during installation.

Tilt kettle. Remove kettle side box cover. Remove
screw securing end of

BURNER

. Remove

BURNER

Support

MAIN ORIFICE FITTING

and remove

MAIN

ORIFICE

. Install new orifice from kit.

Replace

BURNER

. Check

MAIN ORIFICE/BURNER

alignment insuring

MAIN ORIFICE

points straight into

the center of the

BURNER

Reconnect to gas supply. Turn on propane gas. Tilt
kettle to upright position, turn on power and check all
gas connections for leaks.

10.

Turn off power and main gas supply, and replace all
covers. Attach GAS IDENTIFICATION STICKER to
nameplate.

11.

Place gas conversion label next to rating label.

NOTE:

Place GAS IDENTIFICATION STICKER on

face of GAS COMBINATION VALVE.

Atmospheric Burner Gas Kettles

BTU's per Gas

Water

# of

Hour

Type

Column Orifices

KGT-6-T

34000

NAT

4.2

34000

KGT-12-T

53000

NAT

4.2

53000

KGL-25, KGL-25-T

90000

NAT

4.2

90000

Conversion Parts Required

Part No.

Description

Quantity

KE95549

Conversion Label

SE50438

Field Conversion Kit, 6 gallon

SE50438-1

Field Conversion Kit, 12 gallon

FIELD CONVERSION

INSTRUCTIONS -

Natural Gas to Propane Gas

Содержание KGL-25

Страница 1: ...stallation Operation Service Gas 25 Gallon Kettle MODELS KGL 25 KGL 25 T KGT 25 T KGT 25 1333 East 179th St Cleveland Ohio U S A 44110 Phone 216 481 4900 Fax 216 481 3782 Visit our web site at www cle...

Страница 2: ...LAND RANGE TECHNICIAN RETAIN THIS MANUAL FOR YOUR REFERENCE WARNING Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read the installation a...

Страница 3: ...may be extremely hot Use protective equipment Keep appliance and area free and clear of combustibles Stand clear of product discharge path when discharging hot product Wear protective equipment when...

Страница 4: ...INSTALLATION Note For clearance requirements suggested drain location and assembly details refer to SPECIFICATION DRAWING 1 Position the unit in it s permanent location and level the unit by turning t...

Страница 5: ...ughly tested before leaving the factory the installer is responsible for ensuring the proper operation of kettle once installed DO NOT ATTEMPT TO OPERATE THIS APPLIANCE DURING A POWER FAILURE KEEP APP...

Страница 6: ...w on water and will not operate in this condition This will also light when the kettle is tilted 5 On Off Switch Turns kettle ON OFF and allows the operator to adjust the kettle Solid State Temperatur...

Страница 7: ...temperature NOTE Do not fill kettle above recommended level marked on outside of kettle NOTE The Low Water Indicator Light Red 4 should not be lit when kettle is in upright postion during kettle opera...

Страница 8: ...nterior thoroughly 8 If the unit is equipped with a T Ta an ng ge en nt t D Dr ra aw w O Of ff f V Va al lv ve e clean as follows a Disassemble the draw off valve first by turning the valve knob count...

Страница 9: ...t be seen play it safe and use a soft cloth or plastic scouring pad 3 Use alkaline alkaline chlorinated or non chloride containing cleaners While many traditional cleaners are loaded with chlorides th...

Страница 10: ...95 1 FAUCET MOUNTING BRACKET 1 11 FA11258 HEX CAP SCREW 2 12 FA30505 1 WASHER 2 13 FA21008 HEX NUT 2 14 SE50447 WASHER HORSESHOE 1 1 1 2 2 3 3 4 4 5 9 10 10 13 8 12 11 13 14 12 11 7 6 6 SERVICE PARTS...

Страница 11: ...2 6 FA11052 SCREWS 2 9 FA32004 TOOTH LOCKWASHER 2 10 FA32005 TOOTH LOCKWASHER 6 11 KE53469 2 IGNITION CONTROL 1 KE54308 3 HIGH VOLTAGE LEAD ASSEMBLY 1 12 FA10245 SCREW 8 32 4 13 FA20004 HEX NUT 4 FOR...

Страница 12: ...KE01500 4 BURNER WITHOUT IGNITOR 1 9 KE02195 1 BURNER PAN ASSEMBLY 1 10 KE54895 2 INSULATION BETWEEN BOTTOM COVER BURNER ASSEMBLY 2 11 KE54895 4 INSULATION 1 12 KE53406 21 GAS ORIFICE NATURAL GAS 2 KE...

Страница 13: ...2 1 FA21050 ACCORN NUT TD 2 1 FA21501 1 ACCORN NUT TD 3 1 2 KE52755 KNOB TD 2 1 SE50018 KNOB TD 3 1 3 FI05180 1 HEX NUT TD 2 1 FI05180 2 HEX NUT TD 3 1 4 KE52753 RETAINER TD 2 1 SE50013 RETAINER TD 3...

Страница 14: ...G BOX WITH LID REMOVED VIEW B MANIFOLD BURNER TUBE PIPING DETAIL 1 22 5 31 21 7 8 10 6 L2 26 27 25 28 29 28 30 L3 7 9 14 15 16 10 L1 L4 32 2 3 17 24 23 25 18 19 20 4 B A 11 13 34 GENERAL ASSEMBLY STAT...

Страница 15: ...1 16 KE50556 1 LOW WATER PROBE 1 17 KE02053 GAS VALVE ASSEMBLY 1 18 FA10360 SCREW PAN HEAD PHILLIPS 10 32 2 19 F01518 1 GAS SHUT OFF VALVE OPTION 1 GAS OPTIONS KE54618 1 PRESSURE REGULATOR PROPANE 1...

Страница 16: ...E50429 5 FOR UNITS BUILT AFTER JANUARY 2005 1 5 KE529773 LID FOR GEAR BOX 1 6 KE00508 HANDWHEEL 1 7 KE54821 8 SUPPLY CORD 1 8 CHS KGL 25 T SPRING HINGE COVER 1 9 KE00351 TRUNNION BEARING 1 10 FI05321...

Страница 17: ...053 GAS VALVE ASSEMBLY 1 19 FI00607 CLOSE NIPPLE 1 20 F01518 1 GAS SHUT OFF VALVE GAS OPTIONS KE54618 1 PRESSURE REGULATOR PROPANE 1 KE54618 2 PRESSURE REGULATOR NATURAL GAS 1 21 F105226 12 NIPPLE 1 B...

Страница 18: ...45 FA30088 WASHER 2 46 FA95008 JAM NUT 2 47 KE53469 2 IGNITION CONTROL 1 KE54308 4 IGNITION CONTROL 1 48 FA10245 SCREW 8 32 4 49 FA20004 HEX NUT 4 50 FA32005 TOOTH LOCKWASHER 4 51 KE53390 GAS VALVE MO...

Страница 19: ...ITEM 2 1 2 KE51005 RUBBER BOOT 1 3 KE50569 1 KNOB POTENTIOMETER 1 4 SE003013 1 L E D RED Replacement Kit includes LED O Ring 1 5 SE003013 2 L E D GREEN Replacement Kit includes LED O Ring 1 6 SE00301...

Страница 20: ...1 KE50597 5 KDL 200 KDL 250 KDL 150 F KDL 250 F 1 1 KE50822 Hinge Base 1 2 KE51217 Hinge Cylinder 1 3 KE50121 2 Hinge Spring Light for KE50597 2 1 KE50121 1 Hinge Spring Heavy for KE50597 1 KE50597 3...

Страница 21: ...ded in LUBRICATION PROCEDURE GEAR WORM Inspect for play Tighten Allen screws if required PRESSURE GAUGE Check that the gauge does not have moisture on its inside face Replace if moisture is present Ch...

Страница 22: ...rous alterations performed on kettles Plug Tube diameter reduced Frozen stuck or plugged Plumbed to drain or water line 1 2 3 4 Incorrect Installations 1 Safety valve has plug threaded into the discha...

Страница 23: ...Safety thermostat probe is removed from tubing 3 Safety thermostat electrical connection is bypassed Low Water Level Probe Probe bypassed by running A an additional wire Probe properly attached 260 27...

Страница 24: ...crew Worm Screw and Tilt Gear Cross Bar HINGE ADJUSTMENT INSTRUCTIONS 1 Insert 3 8 Allen wrench 2 Turn clockwise to relieve tension on spring 3 While tension is released remove one of the two slotted...

Страница 25: ...ing the use of gloves and eye protection to prevent personal injury 1 With the kettle empty set On Off Switch Temperature Control to 10 Max Allow the kettle to heat until the unit cycles off 2 Switch...

Страница 26: ...FACE HANDS AND BODY CLEAR OF DISCHARGE DANGER WORKING ON MACHINES WITH POWER COULD RESULT IN SEVERE ELECTRICAL SHOCK WARNING IMPROPER REFILLING OF KETTLE JACKET WILL RESULT IN IRREVERSIBLE DAMAGE TO...

Страница 27: ...LD RESULT IN SEVERE ELECTRICAL SHOCK DANGER EXTREMELY HOT SURFACES WORK ONLY ON COLD KETTLE Flushing Procedure 1 Ensure kettle is at room temperature and pressure gauge showing zero or less pressure 2...

Страница 28: ...ELIEF VALVE WILL EXHAUST HIGH TEMPERATURE STEAM CONTACT WITH SKIN COULD RESULT IN SERIOUS BURNS KEEP FACE HANDS AND BODY CLEAR OF DISCHARGE DANGER WORKING ON MACHINES WITH POWER COULD RESULT IN SEVERE...

Страница 29: ...ettle Remove kettle side box cover Remove screw securing end of BURNER Remove BURNER Support MAIN ORIFICE FITTING and remove MAIN ORIFICE Install new orifice from kit 8 Replace BURNER Check MAIN ORIFI...

Страница 30: ...WIRING DIAGRAM TABLE TOP GAS KETTLE 120 240 VOLTS KE90424 F...

Страница 31: ...ends 24 VAC to the ignition module Ignition module sends 24 VAC to the Amber LED The ignition module will send spark to the igniter and 24 VAC to the gas valve With 24VAC to the gas valve the valve op...

Страница 32: ...lace the Ignition module Is there 24 VAC to the ignition Module Yes Replace the ignition transformer No Is there 24 VAC to the Gas valve for 4 Seconds Yes No Is there Gas to the burner Yes If there is...

Страница 33: ...r heat the green light is on is there flame at the burner Yes Yes Is the resistance of the thermister 100 000 ohms 10 at room temperature Replace the thermister No Is the potentiometer resistance 50 0...

Страница 34: ...esistance of the thermister 100 000 ohms 10 at room temperature Yes Replace the thermister No Is the resistance of the potentiometer 50 000 ohms at the low setting and 0 ohms at high Yes Replace the c...

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