Clemco Aerolyte Systems Pool Pal Скачать руководство пользователя страница 2

PREFACE 

 

 

 

 

 

 

 

 

 

 

Read and follow ALL instructions before using 
this equipment.  

 

Failure to comply with ALL instructions can result 
in serious injury or death. 

 

In the event that the user, or any assistants of the 
user of this equipment cannot read or cannot 
completely understand the warnings and 
information contained in these instructions, the 
employer of the user and his assistants must 
thoroughly educate and train them on the proper 
operation and safety procedures of this 
equipment. 

 

 

NOTICE TO PURCHASERS AND USERS OF OUR 

PRODUCTS AND THIS INFORMATIONAL MATERIAL 

 

The products described in this material, and the information 
relating to those products, is intended for knowledgeable, 
experienced users of abrasive blasting equipment. 
 
No representation is intended or made as to the suitability of 
the products described herein for any particular purpose or 
application. No representations are intended or made as to the 
efficiency, production rate, or the useful life of the products 
described herein. Any estimate regarding production rates or 
production finishes are the responsibility of the user and must 
be derived solely from the user’s experience and expertise, 
and must not be based on information in this material. 
 
The products described in this material may be combined by 
the user in a variety of ways for purposes determined solely by 
the user. No representations are intended or made as to the 
suitability or engineering balance of the combination of 
products determined by the user in his selection, nor as to the 
compliance with regulations or standard practice of such 
combinations of components or products. 
 
Abrasive Blast Equipment is only a component of the range of 
equipment used in an abrasive blasting job. Other products 
may include an air compressor, abrasive, scaffolding, hydraulic 
work platforms or booms, paint spray equipment, 
dehumidification equipment, air filters and receivers, lights, 
ventilation equipment, parts handling equipment, specialized 
respirators, or equipment that while offered by Clemco may 
have been supplied by others. Each manufacturer and supplier 
of the other products used in the abrasive blasting job must be 
contacted for information, training, instruction and warnings 
with regard to the proper and safe use of their equipment in the 
particular application for which the equipment is being used. 
The information provided by Clemco is intended to provide 
instruction only on Clemco products. All operators must be 
trained in the proper, safe, use of this equipment. It is the 
responsibility of the users to familiarize themselves with, and 
comply with, all appropriate laws, regulations, and safe 
practices that apply to the use of these products. Consult with 
your employer about training programs and materials that are 
available. 
 
Our company is proud to provide a variety of products to the 
abrasive blasting industry, and we have confidence that the 
professionals in our industry will utilize their knowledge and 
expertise in the safe efficient use of these products.

 

 

GENERAL INSTRUCTIONS 

 

Described herein are some, BUT NOT ALL, of the major 
requirements for safe and productive use of blast 
machines, remote control systems, operator respirator 
assemblies, and related accessories. Completely read ALL 
instruction manuals prior to using equipment. 
 
The user's work environment may include certain 
HAZARDS related to the abrasive blasting operation. 
Proper protection for the blaster, as well as anyone else 
that may be EXPOSED to the hazards generated by the 
blasting process, is the responsibility of the user and/or 
the employer. Operators MUST consult with their employer 
about what hazards may be present in the work 
environment including, but not limited to, exposure to dust 
that may contain TOXIC MATERIALS due to the presence 
of silica, cyanide, arsenic or other toxins in the abrasive, 
or materials present in the surface to be blasted such as 
lead or heavy metals in coatings. The environment may 
also include fumes that may be present from adjacent 
coatings application, contaminated water, engine exhaust, 
chemicals, and asbestos. The work area may include 
PHYSICAL HAZARDS such as an uneven work surface, 
poor visibility, excess noise, and electrical hazards. The 
operator MUST consult with his employer on the 
identification of potential hazards, and the appropriate 
measures that MUST be taken to protect the blaster and 
others that might be exposed to these hazards. 
 
ALL machines, components and accessories MUST be 
installed, tested, operated and maintained only by trained, 
knowledgeable, experienced users. 
 
DO NOT modify or substitute any Clemco parts with other 
types or brands of equipment. Unauthorized modification 
and parts substitution on supplied air respirators is a 
violation of OSHA regulations and voids the NIOSH 
approval.

  

 

 

OPERATIONAL INSTRUCTIONS 

 

OPERATOR SAFETY EQUIPMENT 

 

 

 

 

 

Blast operators and others working in the vicinity of 
abrasive blasting must always wear properly-
maintained, NIOSH-approved, respiratory protection 
appropriate for the job site hazards. 

 

DO NOT USE abrasives containing more than one 
percent crystalline (free) silica. Ref. NIOSH Alert 
#92-102 

 

Inhalation of toxic dust (crystalline silica, asbestos, 
lead paint and other toxins) can lead to serious or 
fatal disease (silicosis, asbestosis, lead or other 
poisoning).

 

 

 

 

ALWAYS wear NIOSH-approved supplied-air respirators 

as required by OSHA, in the presence of any dust including, 
but not limited to, handling or loading abrasive; blasting or 
working in the vicinity of blast jobs; and cleanup of expended 
abrasive. Prior to removing respirator, an air monitoring 

WARNING

 

WARNING

I

Содержание Aerolyte Systems Pool Pal

Страница 1: ...roceed with these instructions until you have READ the orange cover of this MANUAL and YOU UNDERSTAND its contents These WARNINGS are included for the health and safety of the operator and those in the immediate vicinity If you are using a Clemco Distributor Maintenance and Part Guide refer to the orange warnings insert preceding the Index before continuing with the enclosed instructions Electroni...

Страница 2: ...ith your employer about training programs and materials that are available Our company is proud to provide a variety of products to the abrasive blasting industry and we have confidence that the professionals in our industry will utilize their knowledge and expertise in the safe efficient use of these products GENERAL INSTRUCTIONS Described herein are some BUT NOT ALL of the major requirements for...

Страница 3: ...rers are NOT compatible with Clemco equipment If controls are altered involuntary activation which may cause serious injury can occur Inspect the air control orifice DAILY for cleanliness NEVER use welding hose in place of twinline control hose The internal diameter and rubber composition are UNSAFE for remote control use UNLESS OTHERWISE SPECIFIED maximum working pressure of blast machines and re...

Страница 4: ...ect to products used other than in accordance hereunder 2 On products seller manufactures seller warrants that all products are to be free from defects in workmanship and materials for a period of one year from date of shipment to buyer but no warranty is made that the products are fit for a particular purpose 3 On products which seller buys and resells pursuant to this order seller warrants that ...

Страница 5: ...fice Lines MUST be run AS STRAIGHT AS POSSIBLE from machine to work area with NO sharp bends Check DAILY for internal wear and external damage 9 HOSE COUPLINGS NOZZLE HOLDERS fitted SNUGLY to hose end and installed using PROPER coupling screws Coupling lugs MUST be snapped FIRMLY into locking position Gasket MUST form positive seal with safety pins inserted through pin holes Check gaskets and repl...

Страница 6: ...ge CAUTION Caution indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury WARNING Warning indicates a potentially hazardous situation which if not avoided could result in death or serious injury DANGER Danger indicates an imminently hazardous situation which if not avoided will result in death or serious injury 1 3 Description 1 3 1 The set up and p...

Страница 7: ...ent 1 3 6 Remote Controls 1 3 6 1 The blast machine is equipped with remote controls that pressurize and depressurize the blast machine Pressurization which starts blasting occurs when the operator presses the control handle lever located near the nozzle Depressurization which stops blasting occurs when the operator releases the control handle lever 1 3 6 2 A remote control system is an OSHA requi...

Страница 8: ...xhausts the control air which closes the inlet valve and opens the outlet valve which depressurizes the blast machine and stops the blasting 1 3 7 Compressed air Requirements 1 3 7 1 The size of the compressor required depends on the orifice size of the nozzle and blasting pressure Unless specified otherwise blast machine packages are supplied with a 1 8 orifice nozzle Nozzles larger than 1 4 are ...

Страница 9: ...tion will increase as the nozzle wears Figure 3 2 0 INITIAL SET UP 2 1 Blast Hose Control Handle and Control Line 2 1 1 Urethane lead tubing The urethane lead tubing is factory installed this section explains the process for reference Skip to Section 2 1 2 if not replacing lead tubing 2 1 1 1 Use 4 feet of lead tubing If necessary cut 4 ft from the 21 foot length or bulk length of urethane twinlin...

Страница 10: ...blast machine 2 1 2 6 Overlap the lead tubing on the blast machine and the control tubing on the blast hose Separate the ends of both tubing 2 1 2 7 Carefully trace the lines leaving slack in both sides of the tubing cut the ends at different lengths as shown in Figure 2 Make sure the outbound line the lower elbow on the inlet valve connects to Port No 1 on the control handle and the return line u...

Страница 11: ...r piping or with a sling through the handle or piping When transporting a machine on a pallet always securely attach the machine to a sturdy pallet Always securely anchor the machine to the transport vehicle Failure to observe these warnings could result in serious injury or death 3 1 2 Moving a blast machine WARNING Never manually move a blast machine when it contains abrasive Empty machines may ...

Страница 12: ... air respirator 3 4 Blasting 3 4 1 Make sure the control handle lever is in the up no blast position and then open the manual ball valve on the inlet piping 3 4 2 Close the safety petcock located on the inlet valve Closing the petcock prepares the machine for remote operation and activation by the control handle 3 4 3 Hold the blast hose securely and point the nozzle only at objects intended to be...

Страница 13: ...o prevent this empty the machine of all abrasive when shutting down for the day This will eliminate trouble from moist abrasive when starting a new day s blasting One way to avoid having to empty the machine is to load only as much abrasive as will be used during the work period If the machine must be purged of abrasive do the following 3 8 2 With the blast machine off turn the blast pressure to a...

Страница 14: ... leaks If leaks are found stop blasting and repair Inspect blast hose couplings and nozzle holders for leaks At the first sign of a leak stop blasting and inspect all items for wear WARNING Leaks around couplings and nozzle holders indicate worn or loose fitting parts Nozzle holders and couplings that do not fit tightly on hose and nozzles that do not fit tightly in nozzle holders could disconnect...

Страница 15: ...he machine so the nozzle and nozzle washer can be attached WARNING The threads on the nozzle and nozzle holder must be inspected each time the nozzle is secured to the holder Check the threads for wear and make sure nozzle holder securely grips the nozzle The nozzle washer must also be inspected for wear Worn nozzle washers cause thread erosion A loose fitting nozzle may eject from the holder unde...

Страница 16: ... 5 1 All service on the inlet valve must be done with the air off and the air supply locked out and tagged out 5 5 2 Use snap ring pliers to remove the top and bottom retaining rings 5 5 3 To remove the top cap twist the petcock cross assembly while pulling up 5 5 4 Pull down on the bottom plug to remove it If necessary use pliers to grab the wrench flats to remove it from the body Cup the bottom ...

Страница 17: ... 1 A certain amount of abrasive surge is normal at start up Should the flow of abrasive continue to surge reduce the amount of abrasive in the air stream by adjusting the metering valve See Section 3 6 6 5 Intermittent abrasive flow 6 5 1 Moisture in the blast machine or saturated air filter Drain moisture from the compressor s receiver tank and air filter If moisture continues to be a problem a d...

Страница 18: ...then falls or it hovers but fails to seat 6 8 1 Insufficient air supply Check the compressor output air supply hose and isolation valves 6 8 2 Outlet valve diaphragm may be worn or ruptured Inspect it and replace worn parts 7 0 REPLACEMENT PARTS 7 1 Accessories not shown Description Stock No Pool Pal 1 0 cu ft capacity blast machine with remote controls 24774 Pool Pal Package include all items sho...

Страница 19: ...der each two required per wheel 25257 14 Washer 3 4 thrust 03804 15 Retaining ring 3 4 03805 16 Screen 10 dia 03362 17 Cover 10 dia 03107 18 Blast hose 1 2 ID coupled 16 ft standard length 01251 25 ft Optional length 01268 19 Holder nozzle CHE 1 2 00577 20 Coupling CQA 1 2 quick 00599 21 Nozzle tungsten lined 3 4 NPT x 1 3 4 CT 2 1 8 orifice 01351 CT 3 3 16 orifice 01352 CT 4 1 4 orifice 01353 22 ...

Страница 20: ...ring valve 1 2 complete 99555 1 Valve body 22562 2 Diaphragm 22563 Figure 12 7 5 Control Handle Assembly Figure 13 Item Description Stock No Control handle assembly 24800 1 Control valve 24809 2 Elbow 1 8 NPT 90o brass st 03993 3 Elbow 1 8 NPT x 90o 1 4 tubelock 11740 4 Muffler 1 8 NPT breather 07657 5 Nylon tie 12140 Figure 13 7 6 1 2 Diaphragm Outlet Valve Figure 14 Item Description Stock No 1 2...

Страница 21: ...1 8 NPT 02026 7 Cross 1 4 NPT brass 02193 8 Petcock 1 4 NPT 01993 9 Elbow 1 8 NPT x 90o 1 4 tubelock 11740 10 Elbow 1 4 NPT x 90o 1 4 tubelock 11738 11 Nipple 1 2 NPT x close 01733 Figure 15 07814 SERVICE KIT TLR 50 INLET VALVE Item Qty Description 1 1 Retaining ring cap 2 1 Retainer washer 3 1 Spring 17 32 OD x 1 long 4 1 Retaining ring bottom plug 5 1 O ring 7 8 ID x 1 8 C S 6 1 Washer 7 1 O rin...

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