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CCT CLIMATE CONTROL TUBE 

Page 8 

 

 

 

 

 

© 2007 CLEMCO INDUSTRIES CORP.  

  www.clemcoindustries.com  

  Manual No. 08850  

5.3.25

  Remove the lower belt bracket screw, which was 

temporarily installed. Not required for first stage only 
service. 
 

5.3.26

  Apply silicon sealant to the screw and attach the 

belt bracket with the lower screw only; leave the top screw 
out at this time. Not required for first stage only service. 
 

5.3.27

  Place a new o-ring on the outlet connector, and 

install the spring and connector onto housing assembly. 
Align the screw holes and secure with the two retaining 
screws. 

 
5.2.28

 Apply additional silicone sealant around the 

threads on the inlet elbow and housing. Allow sealant to 
cure before testing. 

 
5.3.29

  Bench test before returning to service. 

 

5.3.30

  Attach heat shield, belt, and connect respirator 

hose.

 

 

 
 

6.0 TROUBLESHOOTING 
 
6.1 

Inadequate Air Flow

 

 
6.1.1 

Check filter screen for debris. 

 

6.1.2

 

Make sure supply air pressure is between 90 to 

100 psi. A pressure regulator and gauge must be installed 
at the point of attachment (where the respirator hose is 
connected to the respirable air source). 
 
 

6.2 

Poor Heating or Cooling Performance 

 
6.2.1 

Inadequate air flow affects cooling performance. 

Refer to Paragraph 6.1. 
 

6.2.2 

The temperature of the compressed air has an 

effect on the climate control tube’s discharge temperature. 
Make sure that none of the lines that supply compressed 
air to the climate control tube is routed near any source of 
heat, such as a steam radiator, furnace, etc. When 
possible avoid exposure to direct sunlight. 
 

6.2.3

 

Erosion of internal parts: Compressed air moving 

through the control tube will eventually wear critical 
components. Dirty air accelerates wear of internal parts.  
 

6.2.4

 

Vortex breaker may be loose, worn, or damaged. 

Inspect the breaker per Sections 5.2 & 5.3. 
 

6.3 

Ice Forming on Air Tube 

 

6.3.1 

Water in the air line will freeze when temperature 

reaches 32 degrees. To avoid icing do one of the 
following: 

 

Lower the dew point of the compressed air below that 
of the exhaust air.

 

  Periodically move the temperature control lever 

toward the cooler position to defrost the tube

 

 

Lower the outlet temperature enough to keep exhaust 
air from freezing. 

 

 

 

Содержание 08850

Страница 1: ...ntents These WARNINGS are included for the health and safety of the operator and those in the immediate vicinity If you are using a Clemco Distributor Maintenance and Part Guide refer to the orange warnings insert preceding the Index before continuing with the enclosed instructions Electronic files include a Preface containing the same important information as the orange cover MC FILE NUMBER 629 1...

Страница 2: ...ith your employer about training programs and materials that are available Our company is proud to provide a variety of products to the abrasive blasting industry and we have confidence that the professionals in our industry will utilize their knowledge and expertise in the safe efficient use of these products GENERAL INSTRUCTIONS Described herein are some BUT NOT ALL of the major requirements for...

Страница 3: ...rers are NOT compatible with Clemco equipment If controls are altered involuntary activation which may cause serious injury can occur Inspect the air control orifice DAILY for cleanliness NEVER use welding hose in place of twinline control hose The internal diameter and rubber composition are UNSAFE for remote control use UNLESS OTHERWISE SPECIFIED maximum working pressure of blast machines and re...

Страница 4: ...ect to products used other than in accordance hereunder 2 On products seller manufactures seller warrants that all products are to be free from defects in workmanship and materials for a period of one year from date of shipment to buyer but no warranty is made that the products are fit for a particular purpose 3 On products which seller buys and resells pursuant to this order seller warrants that ...

Страница 5: ...fice Lines MUST be run AS STRAIGHT AS POSSIBLE from machine to work area with NO sharp bends Check DAILY for internal wear and external damage 9 HOSE COUPLINGS NOZZLE HOLDERS fitted SNUGLY to hose end and installed using PROPER coupling screws Coupling lugs MUST be snapped FIRMLY into locking position Gasket MUST form positive seal with safety pins inserted through pin holes Check gaskets and repl...

Страница 6: ...th the respirator and vest 1 2 Safety Alerts 1 2 1 Clemco uses safety alert signal words based on ANSI Z535 4 1998 to alert the user of a potentially hazardous situation that may be encountered while operating this equipment ANSI s definitions of the signal words are as follows This is the safety alert symbol It is used to alert the user of this equipment of potential personal injury hazards Obey ...

Страница 7: ...d removing them any limitations on their use and their maintenance 9 Procedures for regularly evaluating the effectiveness of the program 1 4 3 It is essential that the user be properly instructed in the use and maintenance of the respirator The respirator manual and this manual for the climate control tube must be made available to all users of the respirator and the users must demonstrate their ...

Страница 8: ...yer shall ensure that cylinders used to supply breathing air to respirators meet all requirements which may include but are not limited to their testing and maintenance a certificate of analysis for air quality and moisture 2 2 3 Cylinders must be equipped with a properly maintained pressure reducing valve that reduces pressure to the approved pressure range as shown in Section 2 4 3 2 3 Breathing...

Страница 9: ...apor could freeze and cause the air tube to ice up Compressed air should have excess water vapor removed to attain a dew point below the minimum anticipated temperature of the exhausting air Contact a compressed air dryer distributor for dryer recommendations 2 6 Air Volume 2 6 1 The climate control tube must be supplied with 20 cfm of Grade D breathing air at 90 to 100 psi WARNING The compressor ...

Страница 10: ...rder to remove Replace the screen before reassembly 5 0 SERVICE MAINTENANCE 5 1 Service maintenance is divided into two stages The first stage is to replace leaking seals and to clean the top end when the unit is otherwise working properly A small leak from around the temperature control lever is normal and should be the same temperature as the expelled air The second stage is to service and clean...

Страница 11: ...Before removing the vortex tube assembly look into the body and inspect the surface of the spacer for wear it should be flat If it is worn it will have to be replaced before reassembly 5 3 6 Carefully remove the vortex tube assembly spacers venturi tube and vortex tube 5 3 7 On the inside of one end of the vortex tube is a star shaped vortex breaker It should be intact and tight in the tube If the...

Страница 12: ...cket holes NOTE It the lower valve plate is correctly installed it will be about 3 16 below the cutout in the tube housing and will not rotate While handling the assembly hold the lower plate in place until the upper plate is secured 5 3 19 Apply a liberal amount of silicon sealant to the male threads on the elbow and the bottom mounting screw and Install both items The elbow and disconnect should...

Страница 13: ...be installed at the point of attachment where the respirator hose is connected to the respirable air source 6 2 Poor Heating or Cooling Performance 6 2 1 Inadequate air flow affects cooling performance Refer to Paragraph 6 1 6 2 2 The temperature of the compressed air has an effect on the climate control tube s discharge temperature Make sure that none of the lines that supply compressed air to th...

Страница 14: ...i tube 08967 12 Spacer 2 thick 08968 13 Threaded retainer 08829 14 Elbow 1 4 male 08869 15 Bracket belt 08974 16 Valve plate lower 08830 17 Valve plate upper 08831 18 Support washer 08832 19 Connector outlet 08833 20 Housing body 08834 21 Control lever 08835 22 Spring 08844 23 Screw machine 6 32 x 1 4 each 03870 24 Screw set 1 4 NC x 1 2 03072 25 Spacer 08836 26 Pin valve plate 08838 27 Screw mach...

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