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Revision date: 08.22.13

Important Information

YOU MUST READ THIS DOCUMENT BEFORE YOU  

INSTALL THE END PANEL POLYCARBONATE KIT

.

Thank you for purchasing this ClearSpan™ Twin-Wall 

Polycarbonate Kit. When properly assembled and 

maintained, this product will provide years of reliable 

service. These instructions include helpful hints and 

important information needed to safely assemble and 

properly maintain the end panel kit. Please read these 

instructions 

before

 you begin.

If you have any questions during the assembly, contact 

Customer Service for assistance.

SAFETY PRECAUTIONS

Wear eye protection.

• 

Wear head protection.

• 

Use a portable GFCI (Ground Fault Circuit 

• 

Interrupter) when working with power tools and cords.
Do not climb on the shelter or framing during or after  

• 

construction.
Do not occupy the shelter during high winds,  

• 

tornadoes, or hurricanes.
Provide adequate ventilation if the structure is 

• 

enclosed.
Do not store hazardous materials in the shelter.

• 

Provide proper ingress and egress to prevent 

• 

entrapment. 

 

WARNING:

 The individuals installing the end wall are 

responsible for designing and furnishing all temporary 

bracing, shoring and support needed during the 

assembly process.  

 

For safety reasons, those who are not familiar with 

recognized construction methods and techniques 

must seek the help of a qualified contractor.

REQUIRED TOOLS

The following list identifies the main tools needed to  

assemble the end wall.

 Additional tools and supports may 

be needed depending on the structure, location, and  

application.

Tape measure or measuring device

• 

Fine point marker to mark the location on frame and 

• 

panels
Variable speed drill and impact driver (cordless with 

• 

extra batteries works best) 
Metal file and metal-cutting saw

• 

Scissors or utility knife and tool to cut polycarbonate 

• 

panels
Hammers, gloves, and eye protection

• 

Ladders, work platforms, and other machinery for 

• 

lifting designed to work safely at the height of the 

building and end wall.

ATTENTION:

 Consult the services of a qualified, 

professional contractor if you are not familiar with the 

construction of similar frame structures or the installation 

of comparable polycarbonate panels.

NOTE:

 Many ClearSpan™ shelters and greenhouses can 

be designed to meet the snow and wind load requirements 

in your area. Contact your account manager for additional 

information if needed.

ATTACHING THE PANELS

When setting the panels in position, remember to install 

each panel with the UV-protected surface facing toward 

the outside. Read the information printed on each panel. 

The diagrams in the Quick Start section show frames 

with installed sidewall panels. View these before 

attaching the panels to determine the best way to align 

the end panels with the sidewall panels if your building 

is equipped with sidewall panels.

Содержание R020B00008

Страница 1: ... frame Actual panel positions and sizes for your end panel package may differ from what is shown Photo is used as an example only Consult the diagrams in the Quick Start section of this guide for your building to see the panel sizes and layout ClearSpan Twin Wall Polycarbonate End Panel Kit 20 Wide 24 Wide STK R020B00008 20 Wide R024B00008 24 Wide ...

Страница 2: ...llows for the placement of panels as determined by the position of the door or doors It is the responsibility of the owner contractor to adjust the position of the end panels based on the end frame and the position of the installed door or doors Consult the services of a qualified contractor to install the panels if needed IMPORTANT Some diagrams throughout this manual show the outside edges of th...

Страница 3: ...must seek the help of a qualified contractor REQUIRED TOOLS The following list identifies the main tools needed to assemble the end wall Additional tools and supports may be needed depending on the structure location and application Tape measure or measuring device Fine point marker to mark the location on frame and panels Variable speed drill and impact driver cordless with extra batteries works ...

Страница 4: ...me parts are not shown UNPACK AND IDENTIFY PARTS The following steps will ensure that you have all the necessary parts before you begin to install the end panels Unpack the contents of the shipment and place 1 where you can easily inventory the parts Refer to the Bill of Materials Spec Sheets Verify that all parts listed on the Bill of Materials Spec 2 Sheets are present If anything is missing or ...

Страница 5: ...t section for the location and lengths of each panel The diagrams are located at the back of these instructions ATTENTION Position panels as shown on the panel diagrams Using a panel in the incorrect place can affect the placement of subsequent panels In addition the amount of aluminum profile used between panels may not be adequate if additional seams are created Install all accessories fans vent...

Страница 6: ...stall the next panel See diagrams on this page For the 20 wide frame install all remaining panels and continue with Step 16 For the 24 wide frame continue with Step 7 Diagram below shows the 24 wide end wall Actual end frame and panels may differ from frame shown The installation of doors also will affect panel installation and position Consult the panel diagrams located in the Quick Start section...

Страница 7: ...e 108867 end cap the H channel when installed properly is positioned under the end cap Set the panel back in place 12 with the UV protected side facing to the outside against the end wall and install the H channel along the edges Greenhouse frames only Position the top end of the side H channel under the lip of the end cap and onto the polycarbonate panel Verify that the panel is square and in the...

Страница 8: ...ach corner of the building Measure and cut a section of 104213 profile and install it 16 along the outside edge of each outer panel to complete installation see drawing C Install a Tek screw to secure the H channel to the frame in 17 each place where H channel crosses the end wall brace See letter D in the diagram below for an example Continue by reading the care and maintenance section 18 GROUND ...

Страница 9: ...good condition Replace damaged panels if needed Check connections and all fasteners to verify that they remain tight Check the contents of the shelter to verify that nothing is touching the polycarbonate panels that could cause damage Inspect the end wall frequently and regularly to ensure that it remains secure and in good repair Replace broken or missing components immediately If the shelter is ...

Страница 10: ... panels meet the sidewall panels and create a finished corner Diagrams in this section include sidewalls Ground Level Install Tek screws and washers through the panel and into the end wall brace Evenly space the screws at 12 6 x 10 Panel 102529 6 x 12 Panel 6 x 10 Panel Panel Kit for 20 Wide Frame R020B00008 GROUND LEVEL 4 x 8 Panel 102908 4 x 12 Panel 102532 4 x 12 Panel 6 x 10 Panel 6 x 10 Panel...

Страница 11: ...he top edges of the upper panels after these are cut to fit Tape the top and bottom of the outer panels marked with an X All polycarbonate panels to be installed with UV protected surface toward the outside of the shelter X X Install 104213 profile along this edge of the end panel Install 104213 profile along this edge of the end panel Remember to position and trim the outer panel so it meets the ...

Страница 12: ...iagram below shows the installed sidewall hat channel used for the installation of the sidewall polycarbonate panels of the main building All polycarbonate panels to be installed with UV protected surface toward the outside of the shelter X X X X X X Install 104213 profile along this edge of the end panel Install 104213 profile along this edge of the end panel Remember to position and trim the out...

Страница 13: ...13 Revision date 08 22 13 Notes This page is reserved for customer notes ...

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