ClearSpan PB00500R4 Скачать руководство пользователя страница 3

CLEARSPAN

 GARAGES & STORAGE SHEDS

3

Revision date: 06.11.08

ASSEMBLY PROCEDURE 

Following the instructions as presented will help ensure 

the proper assembly of your shelter. Failing to follow these 

steps may result in an improperly assembled and anchored 

shelter and will void all warranty and protection the owner 

is entitled. 

The steps outlining the assembly process are as follows:
1.  Verify that all parts are included in the shipment. Notify  

Customer Service for questions or concerns.

2.  Read these instructions, the Must Read document, and  

all additional documentation included with the shipment  

before

 you begin assembling the shelter.

3.  Gather the tools, bracing, ladders (and lifts), and  

assistance needed to assemble the shelter. 

4.  Check the weather 

before

 you install the roof cover 

and any panels (if equipped). Do not install covers or 

panels on a windy or stormy day.

5.  Re-evaluate the location and site based on the  

information and precautions presented in the  

documentation included with the shipment.

6.  Prepare the site (if applicable).
7.  Assemble the frame components in the order they are 

presented in these instructions.

8.  Assemble the frame including the struts (if equipped). 
9.  Consult the MUST READ document and properly  

anchor the assembled frame.

10. Install, tighten, and secure the end panel and main  

cover (if equipped). This applies to fabric covers that  

stretch over the frame assembly. Your shelter may  

include roof panels or side panels or both.

11.  Read the Care and Maintenance information at the end  

of these instructions.

LIST OF WORDS AND PHRASES

Before you begin, it is important to become familiar with the 

words and phrases used in this instruction manual.

These words and phrases are common to most  

ClearSpan™ shelters and identify the different parts of 

the shelter. (Some are used in this document. Others may 

not apply to this particular shelter.) These terms describe 

the shipped parts and can also be found on the materials 

list/spec sheets included with the shipment. To aid in the 

assembly, read through the following definitions before you 

begin to assemble your shelter.

• 

Conduit:

 An assembly of pipes used to secure the  

main cover and end panels (if equipped). Purlins and  

some strut assemblies also consist of connected pipes  

to form a conduit. Each pipe joint of a conduit assembly  

is secured with a self-tapping Tek screw.

• 

Coupler or Fitting:

 A part of the frame assembly 

where legs, purlins and rafter pipes are inserted and  

secured. In most instances, 3-way and 4-way couplers  

are used. In some larger applications, couplers are  

used to secure the joints of the different rafter sections  

during the assembly of the rafters. Some shelters do 

not use couplers.

• 

Foot or Rafter Foot:

 The part attached to and found 

at the base of the rafter or leg of the shelter.  

Depending on the shelter, the foot is an optional  

purchase. Some shelters do not offer an optional foot.  

Some use 1-way connectors. 

• 

Must Read Document:

 This document includes 

building and shelter anchoring instructions, steps for  

end wall reinforcement, safety precautions, and notices  

and warnings. The Must Read document is sent with all  

shelters and buildings. If you did not receive a Must  

Read document, contact Customer Service to request  

one. 

• 

On-Center:

 Term used to describe a measurement 

taken from the vertical center of the rafter or frame 

member to the vertical center of another.

• 

Purlin:

 The pipe assembly that runs perpendicular to  

the rafters or framework that supports the main cover.  

Purlins are found on the sides and roof areas of the  

assembled frame, are evenly spaced, and typically run  

from the front to the back of the shelter.

• 

Plain or Straight Pipe:

 A term used to describe a pipe  

that has the same diameter or width throughout its 

entire length. 

• 

Strut:

 A strut is usually a length of pipe with two  

flattened ends and is used for diagonal bracing of the  

shelter frame. A strut is typically secured to the frame 

work by special brackets and bolts.

• 

Swaged End or Swaged Pipe:

 The term “swaged”  

refers to the tapered end of the pipe or tube. Swaged 

ends of a pipe can be inserted into couplers and the  

straight ends of other pipes. 

• 

Tek Screw:

 A self-tapping fastener used to secure pipe  

joints and to fasten brackets to rafters.

Содержание PB00500R4

Страница 1: ...arSpan Round Style Storage Master Photo may show a different but similar model 2008 ClearSpan All Rights Reserved Reproduction is prohibited without permission STK DIMENSIONS PB00500R4 14 W x 14 H x 24 L PB00510R4 14 W x 14 H x 28 L PB00520R4 14 W x 14 H x 36 L ...

Страница 2: ... manufacturer s warranty and may cause serious injury and damage LOCATION Choosing the proper location is an important step before you begin to assemble the structure The following suggestions and precautions will help you determine whether your selected location is the best location Never erect the structure under power lines Identify whether underground cables and pipes are present before prepar...

Страница 3: ...mbly read through the following definitions before you begin to assemble your shelter Conduit An assembly of pipes used to secure the main cover and end panels if equipped Purlins and some strut assemblies also consist of connected pipes to form a conduit Each pipe joint of a conduit assembly is secured with a self tapping Tek screw Coupler or Fitting A part of the frame assembly where legs purlin...

Страница 4: ...chinery for lifting designed to work safely at the height of the shelter UNPACK AND IDENTIFY PARTS The following steps will ensure that you have all the necessary parts before you begin to assemble the shelter 1 Unpack the contents of the shipment and place where you can easily inventory the parts Refer to the Bill of Materials Spec Sheets 2 Verify that all parts listed on the Bill of Materials Sp...

Страница 5: ...Not all parts are shown QH1400 QH1402 Band Clamp 10015107 T Fitting CC6212 CC6213 Fabric Clip FA4482B Tek Screw 102856 End Clamp 102548 Cross Connector QH1061 Ratchet Zippered End Panel Plain End Panel Swaged Plain Swaged and Plain Rafter Sections not all pieces are shown 103395 Spin Handle 103396 Universal Joint CC2235 Zipper Extension Pole 103620b Plain End Strap ...

Страница 6: ...ound Style Storage Master For details please see section Assembling the Round Style Storage Master Components See illustration below to identify main parts of shelter 1 Locate the required parts for each assembly procedure 2 Assemble the rafters and frame and square frame 3 Prepare end panels and insert end conduits 4 Connect end conduits and anchor the shelter 5 Prepare and attach end panels and ...

Страница 7: ...iagram Using multiples of 3 4 5 such as 6 8 10 or 12 16 20 helps to maintain an accurate 90 angle 3 After squaring the position of the building and placing a stake at all corners string a line between the stakes to mark the base of the building ASSEMBLING THE ROUND STYLE STORAGE MASTER COMPONENTS NOTE Assistance is required to assemble the shelter RAFTER ASSEMBLY Gather the Parts Round Raft Positi...

Страница 8: ...mbly of the two end rafters END RAFTER ASSEMBLY In addition to the steps in the previous procedure complete the following steps for the two end rafters only 1 Take one of the assembled rafters and place it on a flat surface 2 Slide five 5 end clamps and two 2 band clamps onto the rafter in the locations noted below Do not secure the clamps to the rafter at this time These clamps will be reposition...

Страница 9: ...he ends of the purlins should extend no more than past the end clamp The bolt side of the end clamps must go toward the inside of the shelter the same side as the purlin as shown below 3 Position an inside rafter from the end rafter using an on center rafter to rafter spacing of 4 Another person is required to hold the rafter in position 4 Install a cross connector and insert the purlin pipe throu...

Страница 10: ...ength needed to reach the end of the frame Consult the Spec Sheet for part identification 4 6 4 center to center Inside of shelter 1 2 11 Finish each purlin run using the plain shorter pipe 131P0XX and use the final end rafter to complete the assembly NOTE If the last end rafter is plumb and the purlin run extends beyond the end of the rafter cut the last section of purlin pipe to the required len...

Страница 11: ... 5 Return to each purlin joint and secure using a Tek screw SQUARE THE ASSEMBLED FRAME Gather the Parts Measuring tape Tek Screws Complete these steps 1 Square the frame by measuring diagonally corner to corner and align all rafters as shown below 2 Verify that the width of each rafter is 14 center to center FRAME TOP VIEW FINISH ROUGH EDGES Gather the Parts Duct tape supplied by customer Metal fi...

Страница 12: ...rafter to be inserted later PREPARE END PANELS CAUTION To prevent damage do not install end panels on a windy day Gather the Parts End Panel Solid Plain End Panel 2 Zip Zippered End Conduit Assemblies 2 Scissors Assembly Procedure 1 If the corners of the end panels have not been cut out follow this procedure 2 Remove one T fitting from the end conduit assembly and slide the end conduit assembly in...

Страница 13: ...pe is flush with the bottom of the T fitting 4 Tighten the Allen screws to secure the T fitting to the end rafter and end conduit CORRECT INCORRECT ATTACH END PANEL ASSEMBLIES Gather the Parts End Panel Assemblies Fabric Clips CC6213 Divide clips equally for both end panels save four to six 4 6 clips for roll up crank assembly Tek Screws Measuring Tape Scissors Assembly Procedure 1 While standing ...

Страница 14: ...l where the crank will be attached 3 Secure the conduit to the panel using fabric clips as shown below 4 Attach the universal joint to the conduit in the pocket using a Tek screw to secure the connection 5 To assemble the extension pipe connect the remaining 49 5 plain pipe and 75 swaged pipe and secure the joint using a Tek screw 6 Secure the extension pipe to the remaining end of the universal j...

Страница 15: ...in pipe and add swaged pipes to arrive at the correct length This conduit is identical to the purlins that are attached to the frame a Locate all sections of pipe needed to assemble the cover conduit b Insert the swaged end of each pipe into the plain end of another pipe until the conduit is assembled c Secure each pipe joint with a Tek screw NOTE Duct tape Tek screws to prevent damage to main cov...

Страница 16: ...e cover into position One person is required at each rope 4 Once the main cover is pulled into position center the cover on the frame and remove the ropes Loosely secure the ends of the cover to the ratchets attached to the front and back end panel conduits ATTENTION Do not tighten the straps at this time 5 Divide the remaining number of ratchets in half Place the ratchets on the ground next to th...

Страница 17: ... of your shelter is important Check the following items periodically to properly maintain your shelter Regularly check the main cover and panels if equipped to see that these remain tight and in proper repair Check connections and all fasteners to verify that they remain tight Do not climb or stand on the shelter at anytime Remove debris and objects that may accumulate on the shelter Use tools tha...

Страница 18: ...CLEARSPAN GARAGES STORAGE SHEDS 18 Revision date 06 11 08 QUICK START GUIDE 14 Wide Round Style Storage Master Frame shown may differ in length from actual frame ...

Страница 19: ... View 1 Purlin connected to mid rafters using 102548 cross connector See View 3 Trimmed to fit 14R1601 14R1601 Purlin Connector See note Purlin Connector see note Purlin Connector see note 166S099 14R1602 14R1603 166P072 166S027 166S027 End Conduit and associated hardware anly used on end rafters 10015107 10015107 FRONT PROFILE ...

Страница 20: ...S STORAGE SHEDS 20 Revision date 06 11 08 SIDE PROFILE PB0500R4N R R Rafter Spacing 48 24 0 Shelter Length R 131S075 131S075 131S075 131P0735 Ratchets secured to rafters indicated with R Note ratchets on opposite side ...

Страница 21: ...RAGE SHEDS 21 Revision date 06 11 08 SIDE PROFILE PB0510R4N R R R Rafter Spacing 48 28 0 Shelter Length R 131S075 131S075 131S075 131P0495 131S075 Ratchets secured to rafters indicated with R Note ratchets on opposite side ...

Страница 22: ... SHEDS 22 Revision date 06 11 08 SIDE PROFILE PB0520R4N R 131S075 131S075 131S075 131S075 131P0735 131S075 R R R Rafter Spacing 48 36 0 Shelter Length Ratchets secured to rafters indicated with R Note ratchets on opposite side ...

Страница 23: ...CLEARSPAN GARAGES STORAGE SHEDS 23 Revision date 06 11 08 CONNECTIONS Purlin End Rafter Connection View 1 Strut Connection View 2 Mid Rafter Connection View 3 ...

Страница 24: ...ILS View 1 Purlin End Rafter Connection View 2 Strut Connection Rafter Strut 1 66 Band Clamp End Clamp Purlin Rafter Opposite end of strut connected to bottom purlin run in similar fashion using a 1 315 band clamp View 3 Purlin Mid Rafter Rafter Purlin Purlin Cross Connector ...

Страница 25: ...CLEARSPAN GARAGES STORAGE SHEDS 25 Revision date 06 11 08 Space below is reserved for customer notes ...

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