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CLEARSPAN

 FABRIC STRUCTURES

2

Revision date: 09.08.09

YOU MUST READ THIS DOCUMENT BEFORE YOU  

BEGIN TO ASSEMBLE THE SHELTER

.

Thank you for purchasing this ClearSpan™ shelter. When properly assembled 

and maintained, this product will provide years of reliable service. These 

instructions include helpful hints and important information needed to safely 

assemble and properly maintain the shelter. Please read these instructions 

before

 you begin.

If you have any questions during the assembly, contact Customer Service for 

assistance.

SAFETY PRECAUTIONS

Wear eye protection.

• 

Wear head protection.

• 

Wear gloves when handling metal tubes.

• 

Use a portable GFCI (Ground Fault Circuit Interrupter) when working with 

• 

power tools and cords.
Do not climb on the shelter or framing during or after construction.

• 

Do not occupy the shelter during high winds, tornadoes, or hurricanes.

• 

Provide adequate ventilation if the structure is enclosed.

• 

Do not store hazardous materials in the shelter.

• 

Provide proper ingress and egress to prevent entrapment. 

• 

ANCHORING INSTRUCTIONS

Prior to assembling this shelter, please read the anchoring precautions and 

instructions included with the kit. Anchoring instructions are included in the 

MUST READ

 document. 

You must anchor the building after the frame is 

assembled and before the cover is installed.

 

WARNING:

 The anchor assembly is an integral part of the shelter 

construction. Improper anchoring may cause shelter instability and 

failure of the structure. Failing to anchor the shelter properly 

will void the 

manufacturer’s warranty

 and may cause serious injury and damage.

LOCATION

Choosing the proper location is an important step before you begin to assemble 

the structure. 

Always consult local and regional building codes before you 

begin.

 

The following suggestions and precautions will help you determine whether your 

selected location is the best location. 

Never erect the structure under power lines.

• 

Identify whether underground cables and pipes are present 

• 

before

 

preparing the site or anchoring the structure.
Location should be away from structures that could cause snow to drift on 

• 

or around the building.
Do not position the shelter where large loads such as snow and ice, large 

• 

tree branches, or other overhead obstacles could fall. 

SITE

After choosing a location, proper preparation of the site is essential. The 

following site characteristics will help ensure the integrity of the structure.

A level site is required to properly and safely erect and anchor the frame.

• 

If the site is not level, use footings to provide a secure base for the 

• 

structure. Pre-cast concrete blocks, pressure-treated wood posts, or poured 

footings are all acceptable when properly used. 

 

IMPORTANT: Some soil types and locations may require footings to 

properly support and anchor the building. Consult a qualified professional 

who is familiar with building similar structures to determine whether a 

footing or other foundation is required in your area.
Drainage: Water draining off the structure and from areas surrounding the 

• 

site should drain away from the site to prevent damage to the site, the 

structure, and contents of the structure.

WARNING:

 The individuals assembling this structure are responsible for 

designing and furnishing all temporary bracing, shoring and support needed 

during the assembly process. For safety reasons, those who are not familiar 

with recognized construction methods and techniques 

must seek the help of 

a qualified contractor.

Содержание CL108548

Страница 1: ...nection Call Out Connection Details Rafter Pipe Details 3 19 2009 Cover and End Panel Details N A Width Center Center Sidewall Height Rafter Spacing Length Center Center Rafter Tubing Cover Conduit Tubing Height Ground Peak Purlin Tubing of Runs Cover Info End Wall Door End Wall Tubing End Panel Info 42 W x 18 6 3 4 H x 40 L N A N A 1 66 Round 12 5oz Shelter Information construction C 42 0 18 6 3 ...

Страница 2: ...s an important step before you begin to assemble the structure Always consult local and regional building codes before you begin The following suggestions and precautions will help you determine whether your selected location is the best location Never erect the structure under power lines Identify whether underground cables and pipes are present before preparing the site or anchoring the structur...

Страница 3: ...ons before you begin to assemble your shelter Conduit An assembly of pipes used to secure the main cover and end panels if equipped Purlins and some strut assemblies also consist of connected pipes to form a conduit Each pipe joint of a conduit assembly is secured with a self tapping Tek screw Coupler or Fitting A part of the frame assembly where legs purlins and rafter pipes are inserted and secu...

Страница 4: ...do not need to open the plastic bags containing the fasteners if used SHELTER CARE AND MAINTENANCE Proper care and maintenance of your shelter is important Check the following items periodically to properly maintain your shelter Inspect the shelter and all components frequently and regularly Regularly check the main cover and panels if equipped to see that these remain tight and in proper repair C...

Страница 5: ...t can be used to ensure an accurate 90 angle or the 3 4 5 rule can be used Refer to diagram Using multiples of 3 4 5 such as 6 8 10 or 12 16 20 helps to maintain an accurate 90 angle After squaring the position of the building and placing a stake at all corners 3 string a line between the stakes to mark the base of the building Next mark a line on the ground using the strings between the stakes as...

Страница 6: ...r Approval Design Approval Shelter Description Shelter Dimensions 42 x 40 Economy Building Drawn By Creation Date Shelter Sku Number CL108548 42R40P1D 42R40P1D 42R40P3D 108807 108807 42R40P2D 42R40P2D 42 W x 18 6 3 4 H x 40 L 42R40P3D 3 17 2009 42R40P4D 42R40P4D 42R40P5D Ground Level QH1061 Ratchet Attach to End Rafters only QH1061 Ratchet Attach to End Rafters only ...

Страница 7: ...lter Description Design Approval Manger Approval CL108548 SIDE PROFILE C1 1 0 42 W x 18 6 3 4 H x 40 L 3 17 2009 108539 Cable 108539 R R R R R R 108539 indicates ratchet locations R NOTE 108539 Cable Side Wall Cable Assembly F1 1 0 View 1 Rafter Spacing Center to Center 8 0 40 0 Length 1 166P096 1 66 Cover Conduit Pipe Assembly 4 166S099 Purlin Tek Screw Connection F1 1 0 View 2 Secure QH1065 ratc...

Страница 8: ...pproval Manger Approval 42 x 40 Economy Building Shelter Description Shelter Dimensions Shelter Sku Number Last Revision Date Creation Date Design Approval CL108548 E1 1 0 View 1 Connection End Rafter Purlin E1 1 0 View 2 Connection Rafter Foot Mid Rafter Purlin Connection E1 1 0 View 3 QH1061 ratchet attached to end of end rafter QH1065 ratchet attached to side of same rafter ...

Страница 9: ...Purlin Connection Bracket Rafter Coupler See Detail Below Mid Rafter 105350 Purlin Connection Bracket 3 8 x 1 Bolt 3 8 Nut 108539 1 2 x 5 1 2 Bolt 1 2 Nut 1 2 x 4 1 2 Bolt 1 2 Nut QH1065 Ratchet 108539 CONNECTION DETAILS View 1 End Rafter Purlin Connection View 2 Rafter Foot Connection 3 17 2009 View 3 Mid Rafter Purlin Connection Rafter Foot Connection Rafter Coupler See Detail Below Rafter 10880...

Страница 10: ... 7 5 6 4 3 2 1 Drawn By Creation Date Manger Approval 42 x 40 Economy Building Shelter Sku Number Shelter Dimensions Shelter Description Design Approval Engineering Approval Cable Thimble Jaw Jaw Turnbuckle Cable Clamps Cable Clamps Cable Thimble View 1 Side Wall Cable Assembly View 2 Conduit Tek Screw Connection Typical cable to frame connection Customer Supplied Baseboard ...

Страница 11: ...REE N A DRILL 9 16 9 16 DRILL N A DEGREE N A BEND LCTN 6 7 5 8 PT TO PT Plain TYPE 6 8 1 2 PRE BEND 4 00 10 GA DIA GA 42R40P1D 42R40P3D DIA GA 4 00 10 GA PRE BEND 6 8 1 2 TYPE Plain PT TO PT 6 7 3 4 BEND LCTN N A DEGREE N A DRILL 9 16 Last Revision Date D C B A A B C D 1 2 3 4 5 6 7 8 8 7 5 6 4 3 2 Manger Approval Drawn By Creation Date 1 42 x 40 Economy Building Shelter Sku Number Shelter Dimensi...

Страница 12: ... 8 1 2 TYPE Plain PT TO PT 6 7 3 8 BEND LCTN N A DEGREE N A DRILL 9 16 42R40P4D DIA GA 4 00 10 GA PRE BEND 6 8 1 2 TYPE Plain PT TO PT 6 7 1 4 BEND LCTN N A DEGREE N A DRILL 9 16 Last Revision Date D C B A A B C D 1 2 3 4 5 6 7 8 8 7 5 6 4 3 2 Manger Approval Drawn By Creation Date 1 42 x 40 Economy Building Shelter Sku Number Shelter Dimensions Shelter Description Design Approval Engineering Appr...

Страница 13: ... 1 1 1 8 8 MAIN COVER DETAILS H1 1 0 3 17 2009 42 W x 18 6 3 4 H x 40 L CL108548 Last Revision Date D C B A A B C D 1 2 3 4 5 6 7 8 8 7 5 6 4 3 2 1 Drawn By Creation Date Manger Approval 42 x 40 Economy Building Shelter Description Shelter Dimensions Shelter Sku Number Design Approval Engineering Approval Over The Top Measurement 61 0 732 ...

Страница 14: ...eded to assemble a the cover conduit Insert the swaged end of each pipe into the b plain end of another pipe until the conduit is assembled See Side Profile diagram Secure each pipe joint with a Tek screw c Use duct tape to tape over each Tek screw d Locate the main cover and unfold it on a clean smooth surface near the frame Unfold the main cover with the inside surface facing up and the straps 2...

Страница 15: ... has not been properly secured Locate the black straps at the front and rear hems and feed the straps 5 through the center slot in each end ratchet QH1061 Operate the ratchet to wrap the strap onto the center hub just enough to keep the strap secure NOTE Use lifts and additional assistants if needed to help pull the cover up and over the frame Shelter shown above may be a different style or length...

Страница 16: ...n cover was pulled in place a slit in the cover pocket may already be present NOTE Do not tighten completely at this time Frame and ratchet location differ from actual frame Steps to install the main cover are similar however Feed one end through the slot in the cover pocket and around the conduit 3 Feed both ends of the strap through the slot in the ratchet and slightly 4 tighten the ratchet Repe...

Страница 17: ...it and feed it into the stretch pocket from 1 the bottom at one end of the cover Insert the plain end of the conduit into the pocket so the next section can be joined to the first Photo shows a similar cover and the location of the stretch pocket Cover is shown with the underside facing up which is the side visible from inside the frame when the cover is installed For some covers the notched porti...

Страница 18: ...d take one end of the bulk roll of 1 strapping and weave it around the end rafter and PVC conduit Continue weaving the strap around the end rafter and PVC conduit working 8 up and over the rafter and down to the other end of the PVC conduit NOTE Keep the strapping snug during this step but do not over tighten Also maintain a even distance between the end rafter and the PVC conduit Photo shows how ...

Страница 19: ... the strap The strapping will 12 pull against the strapping installed at the other end of the frame TIGHTEN THE SIDE RATCHETS Verify that the cover is in the desired position and centered on the frame Loosen and reposition if needed Continue with these steps to tighten the side ratchets Move to the side ratchets attached to each leg of one rafter Begin at an 1 inside rafter near the center of the ...

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