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CONTENTS

PAGE

Guarantee .............................................................................................. 2

Electromagnetic Interference (EMC) .................................................. 4

Safety Precautions ................................................................................. 6

Additional Safety Precautions for MIG Welding ............................... 11

Principles of Operation ........................................................................ 13

Electrical Connections ........................................................................ 14

Unpacking and Parts Identification ................................................... 15

Assembly ....................... Installing Welding Wire .............................. 16

Welding Shield ........................................... 18

Preparation for Use

Preparing the Work ................................... 19

Setting the Controls .................................... 19

Attaching the Earth Clamp ....................... 20

Control Settings Reference Tables ............ 20

MIG Welding Operation ...................................................................... 21

Thermal Overload ................................................................................ 21

Welding Tips .......................................................................................... 22

Maintenance ........................................................................................ 22

Troubleshooting .................................................................................... 23

Parts Lists ............................................................................................... 24

Parts Diagram ....................................................................................... 25

Wiring Diagrams ................................................................................... 26

Parts & Service Contacts ..................................................................... 26

Welder Specifications .......................................................................... 27

Accessories .......................................................................................... 27

Содержание MIG85ENB

Страница 1: ...NO GAS MIG WELDER OPERATING MAINTENANCE INSTRUCTIONS MIG85ENB 0606 NO GAS MIG WELDER Part No 6010109...

Страница 2: ...is CLARKE product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase Please keep your receipt as proof of purchase This guarantee is invalid if the product is...

Страница 3: ...ication 15 Assembly Installing Welding Wire 16 Welding Shield 18 Preparation for Use Preparing the Work 19 Setting the Controls 19 Attaching the Earth Clamp 20 Control Settings Reference Tables 20 MIG...

Страница 4: ...AREA Before installing welding equipment the user shall make an assessment of potential electromagnetic problems in the surrounding area Avoid using your welder in the vicinity of a other supply cable...

Страница 5: ...evel 2 4 Equipotential bonding Bonding of all metallic components in the welding installation and adjacent to it should be considered However metallic components bonded to the work piece will increase...

Страница 6: ...space A hard hat should be worn when others work overhead Flammable hair preparations should not be used by persons intending to weld or cut B Toxic fume prevention Severe discomfort illness or death...

Страница 7: ...during and for some time after welding or cutting if a appreciable combustibles including building construction are within 10m b appreciable combustibles are further than 10m but can be ignited by spa...

Страница 8: ...f sparks 2 Eye and head protection Protect eyes from exposure to arc NEVER look at an electric arc without protection Welding helmet or shield containing a filter plate shade no 12 or denser must be u...

Страница 9: ...ging or spot welding operations 3F TO PROTECT AGAINST SHOCK Keep body and clothing dry Never work in damp area without adequate insulation against electrical shock Stay on a dry duckboard or rubber ma...

Страница 10: ...so equipped the electrode wire becomes electrically LIVE when the power source switch is ON and welding gun switch is closed Never touch the electrode wire or any conducting object in contact with th...

Страница 11: ...uvres are unobstructed Welding arc can seriously damage your eyes Both operator and spectators must ALWAYS use a proper welding face shield or helmet with suitable filter lenses Proper gloves and work...

Страница 12: ...disconnect or attempt to service the MIG torch until the machine is switched OFF and disconnected from the mains supply NEVER allow the cables to become wrapped around the operator or any person in t...

Страница 13: ...ect the weld pool from oxidation and impurities during the welding process a shielding gas flows over and around the weld pool This gas flow is provided by a flux core within the welding wire electrod...

Страница 14: ...d RED Connect BLUE cord to plug terminal marked letter N or coloured BLACK IMPORTANT If the welder is fitted with a plug which is moulded onto the electric cable i e non re wirable please note 1 The p...

Страница 15: ...side compartment To open the compartment pull the side panel up as indicated in Fig 1 The cover may be quite tight when new so ease off gently 1 Welder complete with Torch and Hose EarthCablewithClamp...

Страница 16: ...remove the plastic wrapper To do this proceed as follows Pull out the centre retainer arrowed in Fig 3 then squeeze the retaining lugs together on the spindle so that the spool may be withdrawn Remov...

Страница 17: ...e the wire feed motor too loose will not allow the wire to be pulled by the roller 3 Re Fig 5 5 Ref Fig 6 Unscrew and remove the torch shroud by twisting it anti clockwise then unscrew the contact tip...

Страница 18: ...NG NEVER look at an electric arc without eye protection as this can injure the eyes permanently ALWAYS use a protection mask or welding helmet To assemble the welding shield Fig 2 insert the clear gla...

Страница 19: ...X MIN and 3 WIRE FEED The ON OFF switch is self explanatory but serves a secondary function You will note that it is coloured amber The switch doubles as a lamp which will illuminate if the Thermal Ov...

Страница 20: ...ng or corrosion MUST be removed otherwise a good weld will be impossible to achieve Your welder is now fully prepared for welding The 10 position wire speed control should be set to 6 to begin with th...

Страница 21: ...ng wire sticking to the contact tip This is as a result of the wire feed speed being too slow It is always better therefore to start with too high a speed and back off slightly to avoid the possibilit...

Страница 22: ...or details NEVER use any dark filter lens other than that provided by CLARKE International or one with the same certified Optical class degree of protection The shield should always be cleaned with a...

Страница 23: ...um brake slightly b Feed roller worn b Check and replace if necessary c Insufficient pressure on feed roller c Increase pressure on feed roller Caution Do not over tighten d Wire dirty rusty damp or b...

Страница 24: ...PARTS DIAGRAM 24...

Страница 25: ...705324 11 Motor Control PC Board EN22710047 12 Dividing Panel EN33720159 13 Slow Motor EN04600144 14 Rectifier EN22400082 15 Complete Thermostat EN04600126 16 Flux cored Wire Spool 6000664 17 Kit Spoo...

Страница 26: ...ur nearest dealer or CLARKE International on one of the following numbers PARTS SERVICE TEL 020 8988 7400 PARTS SERVICE FAX 020 8558 3622 or e mail as follows PARTS Parts clarkeinternational com SERVI...

Страница 27: ...is means that in ANY 10 minute period the machine may be used for a total of 1 2 minutes and must have a down time of 8 8 minutes Always bear in mind that the welding current will be influenced by the...

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