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    CLARKE TECHNOLOGY Operator's Manual -Encore S20/L20

Table of Contents

Parts List ............................................................................................................................................ 29

Encore L20/S20 Recovery Drawing ................................................................................................................. 30

Parts List ............................................................................................................................................ 31

Solution Tank Assembly Drawing .................................................................................................................... 32

Parts List ............................................................................................................................................ 33

Rear Panel Assembly Drawing ........................................................................................................................ 34

Parts List ............................................................................................................................................ 35

Electrical Cover Assembly Drawing and Parts List ......................................................................................... 36
Squeegee Lift Assembly Drawing and Parts List ............................................................................................ 37
Squeegee Assembly Drawing and Parts List ................................................................................................. 38
Encore L20 Frame Transaxle Assembly Drawing and Parts List ................................................................... 39
Encore S20 Frame Assembly Drawing and Parts List .................................................................................... 40
Brush Lift Assembly Drawing and Parts List ................................................................................................... 41
Brush Housing Assembly Drawing and Parts List .......................................................................................... 42
Optional Brake Assembly Drawing and Parts List .......................................................................................... 43
Kits:

ESP Recycle System Kit .................................................................................................................... 44
Brush Meter Kit Parts List .................................................................................................................. 45
Hour Meter Kit Parts List .................................................................................................................... 45
Electronic Solution Valve Kit without Solution Shut-Off Drawing & Parts List ........................................ 46
Electronic Solution Valve Kit with Solution Shut-Off Drawing & Parts List ............................................ 47
Low Voltage Cut-Off Kit ....................................................................................................................... 48
Powerwand System Drawing & Parts List ........................................................................................... 49

Vacuum Motor Drawing and Parts List ............................................................................................................... 50
Battery Charger Drawing and Parts List ............................................................................................................. 51
Gearbox Assembly Drawing and Parts List ........................................................................................................ 52
Brush Motor Assembly Drawing and Parts List .................................................................................................. 53
Transaxle Repair Parts ...................................................................................................................................... 54
Encore L20 Connection Diagram ....................................................................................................................... 55
Encore L20 Electrical Schematic ....................................................................................................................... 56
Encore S20 Connection Diagram ...................................................................................................................... 57
Encore S20 Electrical Schematic ...................................................................................................................... 58

O

perator Safety Instructions ............................................................................................................................ 3

Introduction & Machine Specifications ............................................................................................................. 5
Procedures for Transporting Machine ............................................................................................................. 6
Machine Control Panel ..................................................................................................................................... 8
Machine Controls and Features ...................................................................................................................... 9
How to Prepare the Machine for Operation ...................................................................................................... 10

How to Install the Batteries ................................................................................................................ 11
Battery Maintenance ........................................................................................................................... 11
How to Charge the Batteries ............................................................................................................. 12
How to Install or Remove a Brush or Pad Driver ............................................................................... 13

How to Operate the Machine ............................................................................................................................ 14

How to Operate the Squeegee .......................................................................................................... 14
Filling the Solution Tank .................................................................................................................... 14
Operating the Machine ....................................................................................................................... 15
Adjusting the Brush Pressure ........................................................................................................... 15
How to Clean a Dirty Floor ................................................................................................................. 16

SECTION II - Parts and Service Manual

How to Correct Problems in the Machine ........................................................................................................ 18
Maintenance ..................................................................................................................................................... 20

Procedures Before Work is Began .................................................................................................... 20
Procedures to Perform at the End of Work ........................................................................................ 21
Procedures to Perform Every Week ................................................................................................... 22
Maintenance for the Squeegee .......................................................................................................... 23
How to Adjust the Squeegee ............................................................................................................. 23
How to Clean the Solution Line ......................................................................................................... 24

Machine Variables and Accessories ............................................................................................................... 25
Accessories ...................................................................................................................................................... 27
Encore L20/S20 Final Assembly Drawing ....................................................................................................... 28

Содержание Encore L20

Страница 1: ...this machine before using it If operator s cannot read English have this manual explained fully before attempting to operate this machine Si Ud o sus operadores no pueden leer el Ingl s se hagan expli...

Страница 2: ...er Drawing and Parts List 51 Gearbox Assembly Drawing and Parts List 52 Brush Motor Assembly Drawing and Parts List 53 Transaxle Repair Parts 54 Encore L20 Connection Diagram 55 Encore L20 Electrical...

Страница 3: ...mmable materials and vapors Do not use this machine with or near fuels grain dust solvents thinners or other flammable materials This machine is not suitable for picking up hazardous dust DANGER Lead...

Страница 4: ...ttached or fastened to the machine Get replacement labels and decals from your Clarke Technology distributor WARNING Wet floor surfaces can be slippery Water solutions or cleaning materials used with...

Страница 5: ...cm Sound Level DBA 74 at 5 feet 74 at 1 5 meters Cleaning Swath 20 inch 51 cm Grade Cleaning 5 Incline Weight 468 lbs w 2 871334A batteries 212 28 kg w 2 871334A batteries Shipping Weight 607 lbs w we...

Страница 6: ...on a level surface When you stop the machine put all switches into their OFF position 1 Make sure the loading ramp is at least eight 8 feet long and a minimum of 32 wide and strong enough to support...

Страница 7: ...e machine WARNING The machine is heavy Make sure you use two able persons to assist in moving the machine down the ramp 6 On S20 model get two people to pull machine off ramp It is recommended that th...

Страница 8: ...tons are pushed To shut brush motor off raise handle to top position A B D G H I Key Switch See Figure 3 Item A The key switch turns ON the power to the control panel O is OFF and I is ON Forward Reve...

Страница 9: ...hut Off See Figure 6 The shut off switch for the vac motor is located in the recovery tank It automatically turns off the vac motor when the recovery tank is full NOTE If excessive foaming in recovery...

Страница 10: ...ttery cables between batteries and install long battery cable assembly as indicated See figure 8 6 Join the connector from the battery pack to the connector on the control panel See figure 9 7 Lowerre...

Страница 11: ...the tops of the batter ies Never add acid to a battery after installation CAUTION Tap water may contain contami nants that will damage batteries Batteries must be refilled with distilled water only 2...

Страница 12: ...his procedure 1 Put the charger on a flat surface Make sure the vents on the sides are at least two inches away from walls and other objects Make sure there are no objects near the vents on the bottom...

Страница 13: ...ure 15c 6 Align the lugs on the motor with the slots in the brushgimbal 7 Pull the brush up and rotate counter clockwise until gimbal locks 8 Replace brush housing and close brush motor cover How To R...

Страница 14: ...n Tank The solution tank lid is at the front To fill the solution tank follow this procedure 1 Raise the solution tank lid 2 Add a cleaning chemical to the solution tank For the correct amount of chem...

Страница 15: ...reverseswitch 9 To reverse the machine push in the white reverse switch figure 18 item B and either the right or left forward reverse switch figure 18 item A at the sametime NOTE Anytimethemachineisr...

Страница 16: ...on the floor Pre wet brush pad or keep light pressure on brush until solution flow is adequate to keep brush padfromscratchingfloor 7 Turn the solution knob to the right to activate the flow of solut...

Страница 17: ...CLARKE TECHNOLOGY Operator s Manual Encore S20 L20 Page 17 ENCORE S20 L20 Section II Parts and Service Manual 74836B...

Страница 18: ...ries for a full 16 hour charge Have an authorized service person repair the charger Check voltage of each cell while discharging Connect the batteries Run in float position PROBLEM CAUSE ACTION The so...

Страница 19: ...or switch is off Batteries are unplugged Battery terminals are dirty Batteries are discharged Reset the circuit breaker Turn key or switch on Check the battery connections Check battery gauge and rec...

Страница 20: ...d before servicing the machine 1 Disconnect the plug on the charger from the connector on the back of the machine See figure 1 2 Join the connector from the batteries 1 to the control panel cable conn...

Страница 21: ...t enter the opening for the vacuum motor See figure 2 3 If a tank or drain hose has an obstruction use a high pressure water hose to flush the tank or hose Put the water hose into the drain hose 4 Lea...

Страница 22: ...nstalla tion WARNING Always wear eye protection and pro tective clothing when working near batteries NO SMOKING 1 To inspect batteries tip up recovery tank and latch the stop to hold the tank up See F...

Страница 23: ...ease the pressure loosen the bolt and slide squeegeemountup Adjusting Squeegee Tilt The tilt of the squeegee causes the rear blade to raise up in the center or on the ends depending on which direction...

Страница 24: ...on to do the service procedures Use only genuine Clarke Technology parts How to Clean the Solution Line If the solution line becomes clogged follow this procedure 1 Turn key switch OFF and remove the...

Страница 25: ...achine 871335 Battery 195 AH Dry 12 Volt 2 51453D PadDriver 40513A 24 VDC 25 Amp 230V 50 Hz Battery Charger 00885A Breakdown 00880A Encore L20 Base Machine 871376 Battery 95 AH Wet 12 Volt 2 51447D 20...

Страница 26: ...3A 24 VDC 25 Amp 230V 50 Hz Battery Charger 00894A Breakdown 00890A Encore S20 Base Machine 871335 Battery 195 AH Dry 12 Volt 2 51453D PadDriver 40513A 24 VDC 25 Amp 230V 50 Hz Battery Charger 00895A...

Страница 27: ...58531A Dual Direction Clutch Plate 30034A Spacer for Clutch Plate 30034A 58530A Clutch Plate Screws 962819 ClutchPlateNuts 80084A Grit Brush Dual Direction 51450D Poly Brush Dual Direction 51447D Cle...

Страница 28: ...s Manual Encore S20 L20 CLARKETECHNOLOGY Encore S20 L20 Final Assembly Drawing 6 00 1 2 3 4 7 8 9 5 6 7 15 12 11 10 6 7 16 13 17 18 19 20 21 23 22 23 28 25 26 27 Recommended 12 ft lbs torque also appl...

Страница 29: ...w 3 8 16 x 1 0 4 4 15 See Pg 39 TransaxleAsm Ref See Pg 40 AxleAsm Ref 16 980638 Washer Lock 3 8 4 4 17 See Pg 41 Lift Asm Brush Ref Ref 18 44809B Motor Brush 1 1 19 41601A Connector 2 2 20 41602A Hou...

Страница 30: ...ator s Manual Encore S20 L20 CLARKETECHNOLOGY EncoreS20 L20 Recovery Tank Assembly Drawing 4 01 1 2 3 5 4 6 7 8 9 10 11 12 13 14 13 15 16 17 18 19 4 20 21 22 23 24 27 25 26 28 29 25 30 31 32 33 34 35...

Страница 31: ...1 16 832002 Clamp 1 17 839401 Valve Drain 1 18 65503A Latch Recovery 1 19 833407 Gasket Drain 1 20 833901 Drain Valve Handle 1 21 962943 Screw 8 18 x PN 1 22 52206A Chain 1 23 962987 Screw 10 24 x 3...

Страница 32: ...nual Encore S20 L20 CLARKETECHNOLOGY EncoreS20 L20 Solution Tank Assembly Drawing 6 01 S20 only L20 only 27 28 39 29 30 31 37 36 35 34 31 32 33 22 20 19 18 40 13 14 15 41 16 14 42 17 21 14 23 24 25 26...

Страница 33: ...se 1 19u 838517 Filter Screen 1 1 20u 51205A Adapter Swivel 3 8 NPT to GHT 1 1 21u 30172A Hose Braided 375 ID x 16 1 1 22u 51204A Valve Solution Shut Off 1 1 23 52414A Connector Straight Hose Tank 2 2...

Страница 34: ...HNOLOGY EncoreS20 L20 Rear Panel Assembly Drawing 5 99 1 45 3 2 4 5 12 3 9 10 11 13 14 15 17 16 19 7 17 16 18 11 10 13 14 15 44 20 Harness redwires 28 29 15 3 25 21 22 23 22 24 44 7 24 22 23 22 37 36...

Страница 35: ...Wear Vac 1 1 19 920346 Nut Pal 1 1 20 61260A Squeegee Lift Plate 1 1 21 64901A Handle Lift Squeegee 1 1 22 980692 Washer Flat 5 16 SS 4 4 23 438360 Spring 2 2 24 80028A Bolt Shoulder 5 16 x 1 0 2 2 25...

Страница 36: ...11 912226 Meter Hour 1 12 962262 Screw Set 8 32 x 2 1 13 55502A Knob 2 1 14 32405A Panel Control L20 1 32413A Panel Control S20 1 15 87052A Washer Switch 1 1 16 55413A Key included with 9 2 2 17 66988...

Страница 37: ...vel Squeegee 1 9 170915 Screw 20 x 3 4 4 10 920208 Nut 20 Plated 4 11 962481 Screw 20 x 1 Hex 2 12 85730A Screw 3 8 16 Hex 1 13 87031A Washer Flat 3 8 SS 3 14 69860B Pin Bracket Weldment 1 16u 34260B...

Страница 38: ...t Squeegee Inlet 1 1 11 37016A Pad Squeegee Grip 1 1 12 80011A Screw 3 8 16 x 3 CR S S 2 2 13 55722A Latch Squeegee Strap 1 1 14 62442A Clamp Squeegee 29 1 62445A Clamp Squeegee 33 1 15 170932 Rivet P...

Страница 39: ...ransaxle 2 13 81105A Nut 3 8 16 ESNA 4 14 962620 Screw Hex 5 16 24 x 3 4 2 Ref Part No Description Qty 15 980652 Washer Lock 5 16 2 16 980205 Washer 2 17 61675A Caster 1 18 61252A Bracket Squeegee 1 1...

Страница 40: ...12 57423A Ring Retainer 2 Ref Part No Description Qty 13 81105A Nut 3 8 16 ESNA 4 14 962620 Screw Hex 5 16 24 x 3 4 2 15 980652 Washer Lock 5 16 2 16 980205 Washer 2 17 61675A Caster 1 18 61252A Brac...

Страница 41: ...Bolt Shoulder 3 8 x 3 8 2 12 980692 Washer 1 Ref Part No Description Qty 13 69861A Bracket Motor Brush 1 14 56493A Spring 1 15 53607A Hosebarb 1 16 59610A Valve Solution Ref 17 85391A Screw 20 x 2 18...

Страница 42: ...y 1 35241B Housing Brush S20 1 2 636706 Pin 1 3 980603 Washer 4 4 962798 Screw 10 24 x 4 5 84237A Screw 10 32 x 8 6 38241A Skirt Fibers 1 7 82004A Nut 10 32 T 8 8 920278 Nut 20 S S Jam 2 9 62438A Brac...

Страница 43: ...7 836711 Clip 2 8 67161A Rod Brake 1 9 81104A Nut 20 ESNA 2 10 87026A Washer Flat 1 11 848508 Swivel Rod Brake 1 12 920110 Nut 5 16 18 ESNA 4 13 848302 Spring Arm Brake 1 14 81105A Nut 3 8 16 ESNA 1...

Страница 44: ...Clamp 2 9 51526A Barb 90 1 10 51518A Bushing 1 11 962862 Screw 10 24 x 1 4 12u 30172A Hose 8 1 13 692870 Elbow Swivel 1 14 45937A Pump 1 15 53631A Elbow Swivel Pump 2 16 722030 Hose clamp 3 17 30451A...

Страница 45: ...List Brush Meter Kit 10667A Parts included in Kit 1 40218A Brush Meter 1 79045A Instruction Sheet 1 49775A Brush Meter Harness 1 699202 CableTies CLARKETECHNOLOGY Encore S20 Parts List Hour Meter Kit...

Страница 46: ...lve only 2 1 44308A Solution Control Module 3u 1 53607A Hosebarb Elbow 4 1 59610A Solution Valve 5 2 85391A Screw 20 6 2 81104A Nut 20 ESNA 7 1 30131A Hose Adapter 8 1 198078 Filter Screen NI 1 49776A...

Страница 47: ...3607A Hosebarb Elbow 4 1 59610A Solution Valve 5 2 85391A Screw 20 6 2 81104A Nut 20 ESNA 7u 1 30131A Hose Adapter not used on models w solution shut off valve 8 1 198078 Filter Screen NI 1 49776A Har...

Страница 48: ...Page 48 CLARKE TECHNOLOGY Operator s Manual Encore S20 L20 CLARKETECHNOLOGY EncoreS20 L20 Low Voltage Cut Off Kit 14097A...

Страница 49: ...22 47320A Toggle Switch 1 23 49771A Harness Wiring 1 Ref Part No Description Qty 24 53607A Elbow Hosebarb 1 25 722021 Clamp Hose 4 26 41431A Circuit Breaker 35A 1 27 30450A Hose Clear 14 1 28 692870 E...

Страница 50: ...11 59803A Washer Neoprene 1 12 Bracket Fan End 1 13 Spacer 1 Ref Part No Description Qty 14 53914A Fan Rotating 2 15 658201 Spacer 2 16 Fan Stationary 1 17 Shell Fan 1 18 Spring Load 1 19 Fan Air Sea...

Страница 51: ...Cord 747553 747553 10 D C Cord Assembly 51986A 51986A 11 A C Cord Assembly 51974A 908947 12 Housing Red 911470 13 D C Plug Lock Key 795020 795020 CLARKETECHNOLOGY EncoreS20 L20 Battery Charger Drawing...

Страница 52: ...Qty 1 57846A Ring Snap 1 2 507641 Seal Oil Small 1 3 52050A CapEnd 1 4 56668A O Ring 1 5 51176a Bearing Large 1 6 58316A Shaft Gear 1 7 902605 Bearing Small 1 8 54883A Housing 1 9 58144A Seal Oil Lar...

Страница 53: ...y Leads 6 50520A Commutator Bracket 1 7 56480A Strain Relief 2 8 962546 Brush Board Screw 2 9 50517A Brush Board Assembly w Springs Brushes 1 10 448396 Brush Spring 4 11 40826A Brush Assembly 4 12 556...

Страница 54: ...01 1 2 3 4 5 COUPLER 6 7 8 9 10 11 12 3 06 dia 13 CommutatorEndbelland Brush Assembly Installation Instructions 1 With motor still fastened to transaxle gearbox remove old endbell by backing off the t...

Страница 55: ...CLARKETECHNOLOGY EncoreL20 Connection Diagram 00880A W 7 97 Page 55 CLARKE TECHNOLOGY Operator s Manual Encore S20 L20...

Страница 56: ...CLARKE TECHNOLOGY Operator s Manual Encore S20 L20 Page 56 CLARKETECHNOLOGY EncoreL20 Electrical Schematic 00880A E 7 97...

Страница 57: ...Page 57 CLARKE TECHNOLOGY Operator s Manual Encore S20 L20 CLARKETECHNOLOGY Encore S20 Connection Diagram 00890A W 7 98...

Страница 58: ...CLARKE TECHNOLOGY Operator s Manual Encore S20 L20 Page 58 CLARKETECHNOLOGY Encore S20 Electrical Schematic 00890A E 7 98...

Страница 59: ...orway Bjornerudveien 24 N 1266 47 2275 1770 CLARKETECHNOLOGY AMERICAN SANDERS TECHNOLOGY A L COOK TECHNOLOGY Customer Service Headquarters and Factory 2100 Highway 265 Springdale Arkansas 72764 501 75...

Страница 60: ...echnology repair location Transportation charges to and from the repair location must be prepaid by the purchaser c Clarke Technology will repair the product and or replace any defective parts without...

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