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Parts & Service: 020 8988 7400 / E-mail: [email protected] or [email protected]

OPERATION

1. With the welding current set and the wire trimmed, set the wire feed 

control to 6.

2. Plug the machine into the mains supply and switch on.

3. Cover your face with a welding mask or welding helmet.

•  This is essential.

4. Lower the torch to the workpiece with one hand and approach the work 

with the torch tip at an angle of about 35

o

 and pull the torch trigger fully.

• As the wire touches the workpiece an arc will be struck.

5. In order to produce a satisfactory weld, the controls may be fine tuned as 

required. This will come with practice.

NOTE: 

MIG welding is an acquired skill. It is strongly advised that, if you 

are not fully familiar with this type of welding, you practice on a 
piece of material with the same characteristics as your workpiece 
until you are satisfied with the result, and you have fine tuned your 
welder to produce a satisfactory weld.

NOTE: 

One of the problems experienced with novice welders is the 

welding wire sticking to the contact tip. This is as a result of the 
wire feed speed being too slow. It is always better therefore to 
start with too high a speed and back off slightly to avoid the 
possibility of the wire welding itself to the tip. This is the reason 
position 6 is recommended for start up.

NOTE: 

The Wire Feed control is for fine tuning the wire speed. The speed 

of wire delivery will increase automatically as the current is 
increased. Therefore, once the ideal speed is achieved by fine 
tuning, it should not be necessary to adjust this control when the 
welding current is changed.

NOTE: 

Listen to the sound made. An irregular crackling sound denotes 

too high a wire speed. Decrease the speed until a regular, strong 
buzzing sound is heard.

CAUTION: THE DUTY CYCLE MUST BE ADHERED IN ORDER TO PREVENT 
THE THERMAL OVERLOAD PROTECTION FROM ACTIVATING

Содержание 6014505

Страница 1: ...OPERATION MAINTENANCE INSTRUCTIONS ORIGINAL INSTRUCTIONS GC0721 rev 10 NO GAS GAS MIG WELDER MODEL NO MIG145 PART NO 6014505...

Страница 2: ...of purchase This guarantee is invalid if the product is found to have been abused or tampered with in any way or not used for the purpose for which it was intended Faulty goods should be returned to t...

Страница 3: ...ead shields MUST comply with PPE Directive 89 686 EEC B TOXIC FUME PREVENTION Severe discomfort illness or death can result from fumes vapours heat or oxygen enrichment or depletion that welding or cu...

Страница 4: ...areas ventilators If the work cannot be moved move combustibles away from sparks and heat or protect against ignition with suitable fire resistant covers or shields Walls ceilings and floor near work...

Страница 5: ...se from gas shielded arcs are more severe and painful DON T GET BURNED FOLLOW ALL SAFETY PRECAUTIONS PROTECTIVE CLOTHING Wear long sleeved clothing particularly for gas shielded arc in addition to glo...

Страница 6: ...rittle area that can cause a violent rupture or lead to such a rupture later under rough handling D SHOCK PREVENTION Exposed live conductors or other bare metal in the welding circuit or in unearthed...

Страница 7: ...oin welding cable 4 CABLES Frequently inspect cables for wear cracks and damage IMMEDIATELY REPLACE those with excessively worn or damaged insulation to avoid possibly lethal shock from bared cable Ca...

Страница 8: ...clothes should be worn at all times 3 ALWAYS check that the pressure regulator and gauges where fitted are working correctly DO NOT lubricate the regulator 4 ALWAYS use the correct regulator Regulator...

Страница 9: ...6 NEVER connect disconnect or attempt to service the welding torch until the machine is switched OFF and disconnected from the mains supply 17 NEVER allow the earth cable or torch hose to become wrapp...

Страница 10: ...al which is marked N Connect the brown wire to the terminal which is marked L Connect the Yellow and Green wire to the terminal which is marked E or We recommend that this machine is connected to the...

Страница 11: ...x Handle Cap 1 x Handle Fixings Pack 3 x Copper Torch Tips 2 x 0 8 mm 1 x 1 0 mm fitted Mild Steel Wire Mini Spool 0 6mm Flux cored mild steel wire mini spool 0 9 mm 1 x Instruction Manual 1 x Wheel K...

Страница 12: ...s clarkeinternational com or Service clarkeinternational com OVERVIEW NO DESCRIPTION NO DESCRIPTION 1 Pull Handle 6 Torch 2 Carry Handle 7 Torch Hose 3 Gas Connection Point 8 Earth Clamp 4 Side Panel...

Страница 13: ...10 minutes the power will be restored and welding can recommence 2 Power ON OFF switch When the power is ON the green switch will be illuminated When the welder is no longer required the Power On Off...

Страница 14: ...wn making sure the hooks and pins on the side engage correctly 2 Place the handle into position and secure using the plastic nut provided 3 Working from the inside of the shield insert the clear glass...

Страница 15: ...R USE FITTING THE WHEELS 1 Fit two e clips onto the axle in the positions shown 2 Slide the axle into the wheel supports 3 Fit two e clips onto the opposite end of the axle in the same positions 4 Rem...

Страница 16: ...e panel by pushing the latch down and allowing the side panel to drop down 2 Remove the locking knob and retaining disc 3 Place the spool of welding wire not supplied over the spindle so that it sits...

Страница 17: ...roller back on the spindle with your chosen side facing you 6 Replace the drive roller cover back onto the drive spindle with the opening facing right 7 Ensure that the flanges at the base of the driv...

Страница 18: ...rew the contact tip 8 Connect the welder to the power supply and switch ON 9 Set the WIRE FEED rotary control on the front panel to position 7 or 8 and squeeze the trigger on the torch body The wire w...

Страница 19: ...and as a filler The gas is used to prevent oxidation and to shield the arc and the weld from atmospheric contamination The choice of gas is dependent upon the material being welded Two types are avai...

Страница 20: ...wire connect the terminal as shown The earth cable Thicker Lead should be connected to the negative Black terminal The cable from torch Thinner Lead should be connected to the positive Red terminal C...

Страница 21: ...ur workpiece until you are satisfied with the result and you have fine tuned your welder to produce a satisfactory weld NOTE One of the problems experienced with novice welders is the welding wire sti...

Страница 22: ...ing the example shown which is an illustration of the data plate e g when welding at 40 amps the machine may be used for 6 minutes 60 in any 10 minute period WELDING TIPS Try to maintain the tip of th...

Страница 23: ...ove removing all dust deposits Torch Protect the torch hose assembly from mechanical wear Clean the liner from the machine forwards by using compressed air If the liner is blocked it must be replaced...

Страница 24: ...ize Welder does not feed wire Feed motor has malfunctioned Return welder to your local dealer Feed motor running but no wire being fed from welder tip Insufficient Feed Roller pressure Increase roller...

Страница 25: ...tension roller Caution Do not over tighten Wire dirty rusty damp or bent Re cut wire and ensure it is clean Liner partially blocked Clean with compressed air Poor quality welds Insufficient gas at wel...

Страница 26: ...imum supply current 5 British Standards applied 17 Maximum effective supply current 6 Welding process 18 N A 7 This symbol indicates that the unit is suitable for carrying out welding operations in an...

Страница 27: ...le must be adhered to prevent the thermal cutout protection from activating Do not exceed the stated duty cycle for this machine Failure to heed this warning may invalidate your warranty Model MIG 145...

Страница 28: ...rt Description Part number Comment Welding Wire Spools Flux cored mild steel mini spool 0 9mm 8132110 Use for no gas welding Mild steel mini 0 6mm 8132100 Use for gas welding Mild steel mini 0 8mm 813...

Страница 29: ...S These highly popular headshields activate instantly when the arc is struck and allow you to have both hands free when welding Model Arc Activated Grinding function Solar Powered Fixed Shade Flip Up...

Страница 30: ...30 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY UK...

Страница 31: ...31 Parts Service 020 8988 7400 E mail Parts clarkeinternational com or Service clarkeinternational com DECLARATION OF CONFORMITY EU...

Страница 32: ......

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